中国空气动力研究与发展中心 计算空气动力研究所,绵阳,621000
周述光(1981—),男,博士,高级工程师,研究方向:气动热与热防护. E-mail:zsg2015@mail.ustc.edu.cn
李睿智(1990—),男,硕士,工程师,研究方向:防热技术. E-mail:liruizhi2008@163.com
国义军*(1966—),男,博士,正高级工程师,研究方向:流体力学. E-mail:gyj2236985@sina.com
纸质出版:2025
移动端阅览
周述光, 李睿智, 刘骁, 等. 碳化硅/二硼化锆超高温陶瓷抗氧化特性建模[J]. 空气动力学学报, 2025, 43(7): 73−82.
ZHOU Shuguang, LI Ruizhi, LIU Xiao, et al. Modeling of oxidation resistance characteristics of silicon carbide/zirconium diboride ultra-high temperature ceramics[J]. 2025, 43(7): 73-82.
周述光, 李睿智, 刘骁, 等. 碳化硅/二硼化锆超高温陶瓷抗氧化特性建模[J]. 空气动力学学报, 2025, 43(7): 73−82. DOI: 10.7638/kqdlxxb-2025.0104
ZHOU Shuguang, LI Ruizhi, LIU Xiao, et al. Modeling of oxidation resistance characteristics of silicon carbide/zirconium diboride ultra-high temperature ceramics[J]. 2025, 43(7): 73-82. DOI: 10.7638/kqdlxxb-2025.0104.
高速飞行器尖锐部件在极端热环境下常采用碳化硅/二硼化锆(SiC-ZrB
2
)超高温陶瓷实现维形需求,其核心在于高温氧化形成的致密固-液混合氧化膜(孔隙填充玻璃态硼硅酸盐)可有效阻氧扩散,实现整体上的零/微烧蚀。基于多孔氧化物中氧气扩散机制与热化学平衡原理,提出了SiC耗尽层存在判据,建立了含/无耗尽层的双模型体系:对于含耗尽层工况,通过耦合CO/CO
2
对流扩散传输、ZrO
2
固态层生长、B
2
O
3
-SiO
2
玻璃层蒸发/生长竞争机制,量化原始材料后退量与增重;对于无耗尽层工况,推导基材等界面后退方程及临界组分条件。通过计算明确SiC体积分数20%~30%时氧化产物致密度最高,抗氧化性能最优。在
1473
、
1573
、
1773 K
静态空气环境中开展模型验证,计算得到的氧化增重曲线与试验数据吻合良好,证明模型可较为精准模拟SiC含量变化对氧化行为的影响规律。该模型能有效模拟SiC-ZrB
2
陶瓷的氧化行为,为材料优化设计提供重要的抗氧化性能评估依据。
Silicon carbide/zirconium diboride (SiC-ZrB
2
) ultra-high temperature ceramics (UHTCs) are commonly employed for sharp components of hypersonic vehicles under extreme thermal environments to maintain geometric configuration. The key mechanism lies in the formation of a dense s
olid-liquid mixed oxide scale (with pores filled by borosilicate glass) during high-temperature oxidation
which effectively impedes oxygen diffusion and achieves near-zero/minimal ablation. Based on oxygen diffusion mechanisms in porous oxides and thermochemical equilibrium principles
a criterion for SiC depletion layer formation was proposed
establishing a dual-model system accounting for both presence and absence of depletion layers. For cases with depletion layers
the model couples CO/CO
2
convective diffusion
ZrO
2
solid layer growth
and the competitive mechanisms of B
2
O
3
-SiO
2
glass layer evaporation/growth to quantify virgin material recession and weight gain. For cases without depletion layers
recession equations for substrate interfaces and critical composition conditions were derived. Numerical calculations identified that optimal oxidation resistance occurs at 20—30 vol% SiC content
where oxide products exhibit maximum density. Model validation conducted in static air environments at 1473
1573
and 1773 K demonstrated good agreement between calculated oxidation weight gain curves and experimental data
confirming the model's capability to accurately simulate the influence of SiC content variations on oxidation behavior. This model effectively simulates the oxidation behavior of SiC-ZrB
2
ceramics and provides critical evaluation criteria for oxidation resistance in material optimization design.
ROBINSON C. Overview of environmental durability coatings and test capabilities: GRC-E-DAA-TN68084[R]. NASA, 2019.
HU C L, TANG S F, PANG S Y, et al. Long-term oxidation behaviors of C/SiC composites with a SiC/UHTC/SiC three-layer coating in a wide temperature range[J]. Corrosion Science, 2019, 147: 1−8. doi: 10.1016/j.corsci.2018.10.017
ZHANG X H, WANG Y M, CHENG Y, et al. Research progress on ultra-high temperature ceramic composites[J]. Journal of Inorganic Materials, 2024, 39(6): 571−590 (in Chinese). doi: 10.15541/jim20230609
SUN D Y, ZHU S B, LIU T S, et al. Research progress on antioxidant ablation properties of Ultra-high temperature ceramic modified carbon/carbon composite[J]. Materials Reports, 38(Z1): 23110228, 2024 (in chinese).
LAMOUROUX F, BOURRAT X, NASALAIN R, et al. Structure/oxidation behavior relationship in the carbonaceous constituents of 2D-C/PyC/SiC composites[J]. Carbon, 1993, 31(8): 1273−1288. doi: 10.1016/0008-6223(93)90086-P
LAMOUROUX F, CAMUS G, THÉBAULT J. Kinetics and mechanisms of oxidation of 2D woven C/SiC composites: I, experimental approach[J]. Journal of the American Ceramic Society, 1994, 77(8): 2049−2057. doi: 10.1111/j.1151-2916.1994.tb07096.x
LAMOUROUX F, NASLAIN R, JOUIN J M. Kinetics and mechanisms of oxidation of 2D woven C/SiC composites: Ⅱ, theoretical approach[J]. Journal of the American Ceramic Society, 1994, 77(8): 2058−2068. doi: 10.1111/j.1151-2916.1994.tb07097.x
NIE J J, XU Y D, ZHANG L T, et al. Ablation properties of three dimensional needled C/SiC composites by the chemical vapor infiltration[J]. Journal of the Chinese Ceramic Society, 2006, 34(10): 1238−1242 (in Chinese). doi: 10.3321/j.issn:0454-5648.2006.10.015
HALBIG M C, BREWER D N, ECKEL A J. Degradation of continuous fiber ceramic matrix composites under constant load conditions: NASA TM-2000-209681[R]. NASA, 2000.
OPILA E J, SERRA J L. Oxidation of C/SiC composites at reduced oxygen partial pressures[C]// 216th meeting of the electrochemical society meeting, Vienna Austria, United States, 2009.
ZHEN Q, LU F, SONG S L, et al. Influence of nano-SiC on the graphitization and oxidation resistance of C/C composites[J]. Chinese Journal of Engineering, 2017, 39(1): 81−87 (in chinese). doi: 10.13374 /j. issn2095-9389.2017.01.011
HINZE J W, GRAHAM H C. The active oxidation of Si and SiC in the viscous gas-flow regime[J]. Journal of the Electrochemical Society, 123(7): 1066–1073. doi: 10.1149/1.2132997
JACOBSON N S, MYERS D L. Active oxidation of SiC[J]. Oxidation of Metals, 2011, 75(1): 1−25. doi: 10.1007/s11085-010-9216-4
JACOBSON N, HARDER B, MYERS D. Oxidation transitions for SiC part I. active-to-passive transitions[J]. Journal of the American Ceramic Society, 2013, 96(3): 838−844. doi: 10.1111/jace.12108
DENG D Y, CHEN S Y, YU J J, et al. Calculation study of the active oxidative ablation of C/SiC[J]. Acta Aerodynamica Sinica, 2011, 29(4): 496−500 (in Chinese). doi: 10.3969/j.issn.0258-1825.2011.04.017
DENG D Y, LUO X G, CHEN S Y, et al. Active and passive oxidation conversion mechanism and engineering prediction method of C/SiC materials[J]. Scientia Sinica (Technologica), 2013, 43(7): 801−806 (in Chinese). doi: 10.1007/s11431-013-5220-7
MEI Z S, FAN X L, SHI C Y, et al. Numerical simulation of thermo-chemical ablation of the C/C-ZrC-SiC composites[J]. Journal of Solid Rocket Technology, 2021, 44(3): 390−398 (in Chinese). doi: 10.7673/j.issn.1006-2793.2021.03.015
ZHANG C D, CHEN T, DUAN Z Y, et al. Simulation of thermochemical ablation of modified C/SiC-ZrC composites[J]. Composites Science and Engineering, 2024(6): 22−28 (in Chinese). doi: 10.19936/j.cnki.2096-8000.20240628.003
DENG J Y, LIU W C, DU H F, et al. Oxidation behavior of C/C-SiC gradient matrix composites[J]. Journal of the Chinese Ceramic Society, 1999, 27(3): 357−361 (in Chinese). doi: 10.3321/j.issn:0454-5648.1999.03.017
MEDFORD J. Prediction of oxidation performance of reinforced carbon-carbon material for Space Shuttle leading edges[C]// 10th Thermophysics Conference, Denver, CO, USA. AIAA, 1975: AIAA 1975–730. doi: 10.2514/6.1975-730
ZHOU S G, GUO Y J, LIU X. Simulation of ZrB 2 oxidation behavior at constant temperature ambient[J ] . Journal of Inorganic Materials, 2019, 34(6): 90−96 (in Chinese). doi: 10.15541/jim20180395
CHASE M W. NIST-JANAF thermochemical tables, 4th edition[M]. American Institute of Physics, 1998. doi: 10.18434/T42S31
BARIN I. Thermochemical data of pure substances[M]. CHENG N L, NIU S T, XU G Y, et al., translate. Beijing: Science Press, 2003 (in Chinese).
PARTHASARATHY T A, RAPP R A, OPEKA M, et al. A model for the oxidation of ZrB 2 , HfB 2 and TiB 2 [J ] . Acta Materialia, 2007, 55(17): 5999−6010. doi: 10.1016/j.actamat.2007.07.027
PARTHASARATHY T A, RAPP R A, OPEKA M, et al. A model for transitions in oxidation regimes of ZrB 2 [J ] . Materials Science Forum, 2008, 595-598: 823–832. doi: 10.4028/www.scientific.net/msf.595-598.823
PARTHASARATHY T A, RAPP R A, OPEKA M, et al. Effects of phase change and oxygen permeability in oxide scales on oxidation kinetics of ZrB 2 and HfB 2 [J ] . Journal of the American Ceramic Society, 2009, 92(5): 1079−1086. doi: 10.1111/j.1551-2916.2009.03031.x
PARTHASARATHY T A, RAPP R A, OPEKA M, et al. Modeling oxidation kinetics of SiC-containing refractory diborides[J]. Journal of the American Ceramic Society, 2012, 95(1): 338−349. doi: 10.1111/j.1551-2916.2011.04927.x
HAN J C, HU P, ZHANG X H, et al. Oxidation-resistant ZrB 2 -SiC composites at 2200℃[J ] . Composites Science and Technology, 2008, 68(3-4): 799−806. doi: 10.1016/j.compscitech.2007.08.017
WILLIAMS P A, SAKIDJA R, PEREPEZKO J H, et al. Oxidation of ZrB 2 -SiC ultra-high temperature composites over a wide range of SiC content[J ] . Journal of the European Ceramic Society, 2012, 32(14): 3875−3883. doi: 10.1016/j.jeurceramsoc.2012.05.021
ZHANG X H, HU P, HAN J C. Structure evolution of ZrB 2 -SiC during the oxidation in air[J ] . Journal of Materials Research, 2008, 23(7): 1961−1972. doi: 10.1557/JMR.2008.0251
FAHRENHOLTZ W G. Thermodynamic analysis of ZrB 2 -SiC oxidation: formati on of a SiC-depleted Region[J ] . Journal of the American Ceramic Society, 2007, 90(1): 143−148. doi: 10.1111/j.1551-2916.2006.01329.x
GUO Y J, GUI Y W, TONG F L, et al. Thermochemical ablation mechanisms and general relationship for C/SiC material oxidation[J]. Acta Aerodynamica Sinica, 2012, 30(1): 34−38 (in Chinese). doi: 10.3969/j.issn.0258-1825.2012.01.006
FAHRENHOLTZ W G, WUCHINA E J, LEE W E, et al. Ultra-high temperature ceramics materials for extreme environment applications[M]. ZHOU Y C, FENG Z H, et al., translate. Beijing: National Defense Industry Press, 2016 (in Chinese).
HE J Y. High temperature oxidation resistance of ZrB 2 and its composites[J ] . Aerospace Materials Technology, 2015, 45(3): 1−6 (in Chinese). doi: 10.3969/j.issn.1007-2330.2015.03.001
HAN W B, HU P, ZHANG X H, et al. High-temperature oxidation at 1900℃ of ZrB 2 - x SiC ultrahigh-temperature ceramic composites[J ] . Journal of the American Ceramic Society, 2008, 91(10): 3328−3334. doi: 10.1111/j.1551-2916.2008.02660.x
HU P, GUI K, YANG Y, et al. Effect of SiC content on the ablation and oxidation behavior of ZrB 2 -based ultra high temperature ceramic composites[J ] . Materials (Basel), 2013, 6(5): 1730 −1744. doi: 10.3390/ma6051730
0
浏览量
0
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621