西安交通大学能源与动力工程学院
纸质出版:2026
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耿心茹, 秦国良, 张岩松. 静子弯叶片对多级水蒸气轴流压缩机性能的影响研究[J]. 热力发电, 2026,(7).
耿心茹, 秦国良, 张岩松. 静子弯叶片对多级水蒸气轴流压缩机性能的影响研究[J]. Thermal Power Generation, 2026, (7).
耿心茹, 秦国良, 张岩松. 静子弯叶片对多级水蒸气轴流压缩机性能的影响研究[J]. 热力发电, 2026,(7). DOI: 10.19666/j.rlfd.202601063.
耿心茹, 秦国良, 张岩松. 静子弯叶片对多级水蒸气轴流压缩机性能的影响研究[J]. Thermal Power Generation, 2026, (7). DOI: 10.19666/j.rlfd.202601063.
【目的】针对大容量多级水蒸气轴流压缩机在高温升蒸汽机械再压缩(mechanical vapor recompression
MVR)工况下运行时,叶根角区分离导致的性能损失的问题。【方法】以某MVR系统的五级水蒸气轴流压缩机为研究对象,对各级静子叶片设置合适的弯曲角度,采用经验证的数值模拟方法对直静子基准方案与弯静子方案进行数值计算。【结果】结果表明,通过静子弯叶片设计,在设计工况下总体压比满足要求时,弯静子方案的效率相对于直静子基准方案提高了6.1%。弯静子使中间级压比和级效率普遍提高。流场分析表明,弯叶片改变叶片表面载荷的径向分布,将部分端区高载荷转移至中跨高效区域。同时调整端区压力梯度,削弱叶根角区逆向螺旋流动和二次流强度,使叶根及端区附近流动更加平顺均匀,端区损失明显降低。【结论】适度的静子正弯能够有效改善大容量多级水蒸气轴流压缩机叶根角区分离,降低端区损失,在保持基准方案总压比的条件下提升整机效率并改善稳定运行特性。为MVR系统用多级水蒸气轴流压缩机静子弯叶片设计和性能提升提供了参考。
[Objective] Large‑capacity multi‑stage steam axial compressors used in mechanical vapor recompression(MVR) systems operate under high temperature-rise conditions
under which severe hub corner separation is prone to occur in the stator hub annulus wall region. The associated secondary flow structures concentrate aerodynamic losses
deteriorate stage efficiency and thus reduce the overall efficiency of the compressor. This study aims to address the performance degradation caused by hub corner separation in such machines and to evaluate the effectiveness of bowed stator blades in mitigating annulus wall losses while maintaining the required overall total pressure ratio. [Methods] A five-stage steam axial compressor serving a typical industrial MVR system is selected as the research object. On the basis of the baseline design
appropriate positive circumferential bow angles are applied to the stator blades of each stage to form a bowed-stator configuration
while the original straight-stator arrangement is retained as the reference case. A validated three-dimensional steady Reynolds-averaged NavierStokes numerical method
together with suitable turbulence modelling is employed to carry out CFD simulations for both configurations. The calculations are performed under the design operating condition
and the overall performance parameters as well as detailed flow-field data are obtained for comparative analysis. [Results] The numerical results show that
with the bowed‑stator design
the overall total pressure ratio of the compressor at the design point is essentially unchanged and still satisfies the MVR process requirement. Under this constraint
the overall efficiency of the bowed‑stator configuration is increased by 6.1% compared with the straight‑stator baseline. Stage‑wise performance analysis indicates that both pressure ratio and stage efficiency are generally improved for the middle stages when bowed stators are adopted. Flow‑field analysis further reveals that the bowed blades modify the radial distribution of blade‑surface aerodynamic loading and transfer part of the high loading originally concentrated near the annulus wall region towards the more efficient mid‑span region. At the same time
the annulus wall loading gradient is beneficially adjusted
which weakens the reverse helical motion and the intensity of secondary flows in the hub corner region
leading to smoother and more uniform flow near the hub annulus wall and a significant reduction in annulus wall losses. [Conclusion] Appropriately designed positively bowed stator blades can effectively alleviate hub corner separation in large multi‑stage steam axial compressors
reduce annulus wall losses
and improve the overall isentropic efficiency while maintaining the total pressure ratio of the baseline scheme and enhancing the stable operating characteristics. The present work provides a useful reference for bowed‑stator design and performance improvement of multi‑stage steam axial compressors employed in MVR systems.
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