ZHAO Lun, CAI Hui, SUN Pujie, et al. Phased array ultrasonic detection of cracks in wind turbines pitch bearings by CIVA simulation[J]. Thermal power generation, 2022, 51(7): 30-35.
ZHAO Lun, CAI Hui, SUN Pujie, et al. Phased array ultrasonic detection of cracks in wind turbines pitch bearings by CIVA simulation[J]. Thermal power generation, 2022, 51(7): 30-35. DOI: 10.19666/j.rlfd.202203015.
CIVA仿真模拟风机变桨轴承的相控阵超声检测
摘要
风机变桨轴承经常出现断裂影响电力生产,为实现对变桨轴承内部状态监控,使用CIVA仿真模拟变桨轴承的相控阵超声检测工艺,探究适合变桨轴承的相控阵超声检测工艺和缺陷测量方法。针对内齿型变桨轴承缺陷特征,通过CIVA进行仿真模拟。结果表明:螺栓孔到齿根部区域采用横波斜探头扇形扫查、螺栓孔到轴承密封圈区域采用纵波直探头和横波斜探头扇形扫查相结合的方式可实现对变桨轴承的检测区域全覆盖;同时,深入探究其缺陷的测量方法,当缺陷高度不超过3 mm时可采用–6 d B法进行缺陷测量,当缺陷高度超过3 mm时采用端点衍射法进行测量最佳。该仿真模拟技术为风机变桨轴承裂纹相控阵超声检测提供了合适的检测方法和缺陷判断技术。
Abstract
Fan pitch bearings often break and affect power production. In order to monitor the internal state of pitch bearings
CIVA is used to simulate the phased array ultrasonic testing process of pitch bearings
and explore the phased array ultrasonic testing process and defects measurement methods suitable for pitch bearings. CIVA simulation is carried out against the defect characteristics of the inner tooth pitch bearing. The results show that
using the method that scans the area from the bolt hole to the root of the tooth by the shear wave oblique probe
and the area from the bolt hole to the bearing seal ring by the combination of the longitudinal wave straight probe and the shear wave oblique probe can achieve full coverage of the detection area of the pitch bearing. Moreover
combined with the detection method obtained from the simulation
the measurement method of the defect is deeply explored. When the defect height does not exceed 3 mm
the-6 dB method can be used to measure the defect
and when the defect height exceeds 3 mm
the end point diffraction method is the best to measure. Through the simulation technology
a suitable detection method and defect judgment technology are provided for the phased array ultrasonic detection of cracks in the pitch bearing of wind turbines.