WANG Xiu-wei, LI Shu-chen, LIU Xiang-kun, et al. Adhesion test and blockage prevention of shield tunneling cutterhead considering temperature effect[J]. 2024, 45(8): 2299-2310.
WANG Xiu-wei, LI Shu-chen, LIU Xiang-kun, et al. Adhesion test and blockage prevention of shield tunneling cutterhead considering temperature effect[J]. 2024, 45(8): 2299-2310.DOI: 10.16285/j.rsm.2023.1401.
earth pressure balance shield tunneling often encounters issues such as mud cake formation and cutting edge blockage. These problems not only hinder the efficient discharge of excavated material
leading to decreased excavation efficiency
but also increase the risk of frequent silo openings during the construction process. Furthermore
heat generated during excavation can affect soil adhesion. To explore the adhesion effects on the cutter head considering cutter head temperature
water content
clay content
clay type
and other factors
a self-developed rotary adhesion test system for the cutter head was employed. The system also examined the preventive and control effects of foam agents and anti-adhesion agents at different mixing ratios to mitigate blockage. The findings indicate that an increase in temperature reduces rotational torque and soil adhesion on the cutter head's surface
but it accelerates clay hardening. The trends of soil moisture content and clay content on torque are inverse
yet they similarly affect adhesion. As moisture content or clay content increases
adhesion initially increases and then decreases. The highest adhesion occurs at 20% moisture content and 30% clay content. Furthermore
bentonite exhibits greater adhesion compared to kaolin. The adhesion effects of soil moisture content
clay content
and clay type can be assessed using a consistency index. As consistency increases
adhesion initially increases and then decreases. The soil shows the highest adhesion when the consistency index ranges between 0.5 and 0.75
and low consistency index soil is more temperature-sensitive. While the addition of foam agents alone decreases soil adhesion
substantial adhesion persists at a 70% injection ratio. However
a 50% injection ratio shows better improvement with the combined use of foam agents and anti-adhesion agents. Additionally
increasing the injection ratio has minimal impact on soil improvement. These findings offer valuable guidance for evaluating blockage risks in earth pressure balance shield tunneling through cohesive strata and choosing suitable soil improvement strategies for cohesive soil remnants.