ZHENG Zhongjiu, CAO Xingfeng, MA Yanpeng, et al. Optimization design method for robust misalignment-tolerant array-type magnetic coupling mechanism[J]. 2026, 30(5): 112-125.
ZHENG Zhongjiu, CAO Xingfeng, MA Yanpeng, et al. Optimization design method for robust misalignment-tolerant array-type magnetic coupling mechanism[J]. 2026, 30(5): 112-125.DOI: 10.15938/j.emc.2026.05.010.
To address the narrow high-efficiency operating region and large efficiency fluctuation of underwater wireless power transfer(UWPT)systems under docking errors and ocean-current disturbances
a robust misalignment-tolerant array-type magnetic coupling mechanism based on bidirectional transmitter-receiver coupling-gradient compensation was proposed. According to the mapping relationship between the coupling coefficient and power transfer efficiency
a three-dimensional quantitative evaluation framework was established
consisting of the high-coupling-area coverage rate
coupling coefficient of variation
and efficiency coefficient of variation. On this basis
a double-layer staggered square transmitter array and an axially overlapped dual-receiver coil structure were designed
and the coupling and power transfer performances under hybrid lateral-rotational misalignment were verified through simulations and experiments. The results show that
at a transmission distance of 50 mm
the high-coupling-area coverage rate of the double-layer square transmitter array reaches 86.4%. After adopting the dual-receiver structure
the high-coupling-area coverage rate is increased to 100%
while the coupling coefficient of variation is reduced to 26.7%. At a rated power of 300 W
the power transfer efficiency remains above 87.3% over the tested misalignment range
and the efficiency coefficient of variation does not exceed 1.2%. The proposed method can significantly improve the positioning tolerance and power transfer stability of UWPT systems
and provides a design basis for efficient and reliable power supply for autonomous underwater equipment.