Metallized film capacitors (MFCs) used in flexible DC transmission converter valves typically operate under harsh high-temperature conditions
making them susceptible to failures such as overheating
expansion
and end-cap detachment. The internal hotspot temperature
as a critical factor influencing the rate of insulation aging
significantly affects the operational lifespan of the capacitor. However
due to the difficulty in accurately acquiring thermal parameters on-site
real-time prediction of the temperature distribution remains a challenge. This paper proposes a multivariable inversion model for the thermal parameters of MFCs based on the whale optimization algorithm (WOA). By formulating an objective function of surface temperature distribution derived from the internal heat transfer process
the model employs an inverse problem-solving approach to reconstruct the internal temperature field
heat generation losses
and anisotropic thermal conductivity of the MFC. The average relative error of the inversion results is only 2%. The validity of the proposed model is further verified through finite element simulations and temperature rise experiments. This study provides a theoretical foundation and methodological reference for engineering applications involving temperature distribution and thermal parameter prediction of MFCs.