广东工业大学 机电工程学院,广东,广州,510006
夏江南(1999–),男,硕士研究生,主要研究方向为光电晶片超精密磨削理论与技术等
潘继生(1980–),男,教授,博士,主要研究方向为光学材料超精密加工、机械传动装置与高性能传动系统设计,E-mail:panjisheng@gdut.edu.cn
网络首发:2023-11-25,
纸质出版:2023
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夏江南, 阎秋生, 潘继生, 雒梓源, 汪涛. 硬脆材料超精密磨削技术研究进展综述[J]. 广东工业大学学报, 2023, 40(6): 32-43.
Xia Jiang-nan, Yan Qiu-sheng, Pan Ji-sheng, et al. State-of-the-art of Ultra-precision Grinding Technology for Hard and Brittle Materials[J]. 2023, 40(6): 32-43.
夏江南, 阎秋生, 潘继生, 雒梓源, 汪涛. 硬脆材料超精密磨削技术研究进展综述[J]. 广东工业大学学报, 2023, 40(6): 32-43. DOI: 10.12052/gdutxb.230151.
Xia Jiang-nan, Yan Qiu-sheng, Pan Ji-sheng, et al. State-of-the-art of Ultra-precision Grinding Technology for Hard and Brittle Materials[J]. 2023, 40(6): 32-43. DOI: 10.12052/gdutxb.230151.
硬脆材料因其优异的物理与化学性质广泛应用于5G通讯、航空航天、电子电力等领域,高效率的超精密磨削技术是其加工流程中的重要一环。为了提高硬脆材料加工质量,需要对超精密磨削技术进行系统化的深入研究。本文从超精密磨削装备设计优化的角度出发,对自旋转磨削、双面磨削和磨抛一体化3种磨削方法的原理与机床设备进行了详细说明,介绍了超硬磨粒砂轮的制备、砂轮磨损检测与分析、砂轮修整技术的研究进展;从压痕/划痕实验、纳米磨削实验、模拟仿真分析3个角度对硬脆材料的磨削机理进行了深入探索;进一步总结了硬脆材料表面粗糙度及表面形貌、亚表面损伤、面形精度的控制方法。分析了硬脆材料超精密磨削的重点研究方向与发展趋势,为后续硬脆材料超精密磨削技术的研究提供了指导。
Hard and brittle materials are extensively utilized in various fields
such as 5G communication
aerospace
and electronic power
owing to their exceptional physical and chemical properties. High-efficiency ultra-precision grinding technology plays a crucial role in their processing. Conducting systematic and thorough research on ultra-precision grinding technology is essential to enhance the processing quality of these materials. A detailed description is presented for three grinding methods: self-rotating grinding
double-sided grinding
and grinding-polishing integration
from the perspective of designing and optimizing ultra-precision grinding equipment. Furthermore
research progress is introduced on the preparation
wear detection
and dressing of super-hard abrasive grinding wheels. A thorough analysis is also provided of the grinding mechanism of hard and brittle materials
considering aspects such as indentation and scratch
nano-grinding
and simulation analysis. The control methods for surface roughness
surface morphology
subsurface damage
and surface shape accuracy of hard and brittle materials are also summarized.
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