1. 广东工业大学 机电工程学院,广东,广州,510006
2. 广州番禺职业技术学院 机电工程学院,广东,广州,511483
肖晓兰(1979–),女,实验师,博士研究生,主要研究方向为机械设计与精密加工
阎秋生(1962–),男,教授,博士,博士生导师,主要研究方向为磨削加工和微细加工技术、精密分切加工. E-mail: qsyan@gdut.edu.cn
网络首发:2018-11-23,
纸质出版:2018
移动端阅览
肖晓兰, 阎秋生, 林华泰, 焦竞豪, 刘杰. 氮化硅陶瓷球研磨抛光技术研究进展[J]. 广东工业大学学报, 2018, 35(6): 18-23, 30.
Xiao Xiao-lan, Yan Qiu-sheng, Lin Hua-tai, et al. Research Progress of Silicon Nitride Ceramic Ball Grinding and Polishing Technology[J]. 2018, 35(6): 18-23, 30.
肖晓兰, 阎秋生, 林华泰, 焦竞豪, 刘杰. 氮化硅陶瓷球研磨抛光技术研究进展[J]. 广东工业大学学报, 2018, 35(6): 18-23, 30. DOI: 10.12052/gdutxb.180075.
Xiao Xiao-lan, Yan Qiu-sheng, Lin Hua-tai, et al. Research Progress of Silicon Nitride Ceramic Ball Grinding and Polishing Technology[J]. 2018, 35(6): 18-23, 30. DOI: 10.12052/gdutxb.180075.
氮化硅陶瓷球是重大装备中轴承的关键基础元件
球体的超精密研磨抛光质量是影响轴承性能与寿命的重要因素. 本文从加工方法的角度
总结了陶瓷球研磨抛光技术的研究进展
对不同的陶瓷球超精密复合抛光方法进行了比较分析
并提出了一种新型抛光方法
即集群磁流变抛光陶瓷球的方法. 该方法初步测试显示
经3 h的抛光
氮化硅陶瓷球的表面粗糙度Ra由50 nm下降到5 nm
球度达到0.11~0.22 μm.
Silicon nitride ceramic ball is the key element of bearings in heavy equipment
and the ultra-precision grinding and polishing quality of the balls is an important factor affecting the bearing performance and life. From the angle of the processing method
the research progress of ceramic ball grinding and polishing technology is summarized. The method of ultra-precision compound polishing for different silicon nitride ceramic balls is compared and analyzed. A new method of grinding and polishing
that is
the method of cluster magnetorheological polishing
is put forward. Preliminary tests show that by the method of 3 hours of polishing
silicon nitride ceramic ball surface roughness Ra can reach 5 nm
and sphericity is 0.11 to 0.22 μm.
YUAN J L, ZHANG F H, DAI Y F, et al . Research on the development of science and technology in ultra-precision machining [J ] . Journal of mechanical engineering, 2010(15): 161-177.
ZHANG Y Q, CHEN Z J, SUN Y A, et al . High-precision ceramic ball grinding and processing [J ] . Bearing, 2002(3): 8-11.
GB/T 31703-2015, 陶瓷球轴承氮化硅球国家标准[S].北京: 中华人民共和国标准化委员会, 中国标准出版社, 2015.
ZHANG B, NAKAJIMA A. Dynamics of magnetic fluid support grinding of Si3N4 ceramic balls for ultraprecision bearings and its importance in spherical surface generation [J]. Precision Engineering, 2003, 27(1): 1-8.
吕冰海. 陶瓷球双转盘研磨方式及成球机理的研究[D]. 哈尔滨: 哈尔滨工业大学机电工程学院, 2007.
黒部 利次, 山田 良穂, 森田 知之, 等. ポア自生パッドの開発とそれの研磨加工への応用: 超微細ダイヤモンドによるぜい性材料の研磨[J]. 精密工学会誌論文集, 2004, 70(10): 1281-1285.
黄晨. 行星式精密球体高效研磨加工机理与工艺研究[D]. 杭州: 浙江工业大学机械工程学院, 2008.
叶程. 摇摆式平面研磨方式下陶瓷球研磨技术的研究[D]. 杭州: 浙江工业大学机械工程学院, 2012.
FENG K P, ZHOU Z Z, NI C Y, et al . Research on the uniformity of ceramic ball polishing based on biplane method [J ] . Modern manufacturing engineering, 2016(3): 7-12.
董晨晨, 陈微, 吕冰海, 等. 螺旋分离式V形槽的高精度球体加工方法[P]中国专利: CN104440457A. 2015.
ZHOU F, YUAN J, LYU B, et al . Kinematics and trajectory in processing precision balls with eccentric plate and variable-radius V-groove [J ] . International Journal of Advanced Manufacturing Technology, 2015, 84(9-12): 1-12.
YE W W, YANG B, WANG Z G, et al . A study of the design and application of a safety valve valve disc magnetic fluid abrasive polishing machine [J ] . Guangdong Chemical, 2018, 45(4): 146-147.
JI H B, LIU C G. Status and development of high-precision ball grinding and processing technology [J]. Mechanical research and application, 2016, 29(3): 205-207.
ZHU C R, LYU B H, YUAN J L. Study on the mechanism of chemical mechanical polishing of silicon nitride ceramic balls [J]. China mechanical engineering, 2010(10): 1245-1249.
ZHANG Z L, ZHANG Y R, YE X L, et al . Magneto-rheological and ultrasonic composite polishing technology of silicon nitride ceramics [J ] . Journal of Henan University of science and technology, natural science edition, 2014(4): 13-17.
MALKIN S, HWANG T W. Grinding Mechanisms for Ceramics [J]. CIRP Annals - Manufacturing Technology, 1996, 45(2): 569-580.
XIAO X L, YAN Q S, PAN J S, et al . Advances in ultra-precision magnetorheological complex polishing technology [J ] . Journal of Guangdong University of Technology, 2016, 33(6): 28-33.
JIANG M, KOMANDURI R. Chemical Mechanical Polishing (CMP) in Magnetic Float Polishing (MFP) of Advanced Ceramic (Silicon Nitride) and Glass (Silicon Dioxide) [J]. Key Engineering Materials, 2001, 202-203(1): 1-14.
RANJAN P, BALASUBRAMANIAM R, JAIN V K. Analysis of magnetorheological fluid behavior in chemo-mechanical magnetorheological finishing (CMMRF) process [J]. Precision Engineering, 2017, 49: 122-135.
STOLARSKI T A, JISHENG E, GAWNE D T, et al . The effect of load and abrasive particle size on the material removal rate of silicon nitride artefacts [J ] . Ceramics International, 1995, 21(5): 355-366.
KANG J, HADFIELD M. Examination of the material removal mechanisms during the lapping process of advanced ceramic rolling elements [J]. Wear, 2005, 258(1): 2-12.
CHILDS T H C, MAHMOOD S, YOON H J. Magnetic fluid grinding of ceramic balls [J]. Tribology International, 1995, 28(6): 341-348.
LYU B H, YUAN J L, DAI Y. Study on wear patterns of silicon nitride ceramic balls during grinding[J].Journal of Tribology, 2008, 28 (5): 416-421.
YU W, LYU B H, YUAN J L. Research on the material removal model in the grinding process of precision ceramic ball [J]. Journal of Huazhong University of Science and Technology (Natural Science Edition), 2014(2): 74-76.
0
浏览量
0
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621