天津大学先进内燃动力全国重点实验室,天津,300350
纸质出版:2025
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李志军, 张时杰, 刘明顺, 等. 双层壁内涂层对GPF过滤性能影响的模拟[J]. 内燃机学报, 2025,(5):443-450.
Li Zhijun, Zhang Shijie, Liu Mingshun, et al. Simulation study of the effect of double-layer in-wall coatings on the filtration performance of GPF[J]. 2025, (5): 443-450.
为研究在壁厚方向上不同厚度比例和上、下顺序的双层壁内涂层分布对汽油机颗粒物过滤器(GPF)过滤性能的影响,假设在过滤壁厚度方向上涂敷两层不同涂层量的涂层,通过改变其上、下顺序和厚度比例形成6种不同的双层壁内涂层GPF.对这6种GPF和两种单层壁内涂层GPF的过滤性能和过滤终了时刻的颗粒物沉积以及孔隙率分布进行了模拟研究.结果表明:涂层量较大涂层的厚度占过滤壁厚度的比例越高,GPF的初始过滤效率越大,涂层的上、下顺序对此没有影响.涂层量较大的涂层在上时,该涂层厚度比例从1/4增加到3/4,GPF初始过滤效率提高了2.50%;当该涂层在下时,同样的情况,GPF的初始过滤效率提高了2.52%.将涂层量较大的涂层放置在上方和该涂层的厚度比例较大两者均会提升GPF在过滤过程中过滤效率和压降的增长速度,但是前者的作用比后者明显.对于双层壁内涂层的设计,建议将涂层量较大的涂层放在上方并且保持较小的涂层厚度比例,如1/4或1/2.
In order to study the influence of the distribution of double-layer in-wall coatings with different thickness ratios and up-down orders in the wall thickness direction on the filtration performance of gasoline particulate filter(GPF),two layers of coatings with different coating amounts were applied in the filtration wall thickness direction,and six different double-layer in-wall coated GPF were formed by changing the up-down orders and thickness ratios. The filtration performance,particle deposition and porosity distribution at the end of filtration of these six GPF and two single-layer in-wall coated GPF were simulated. The results show that the higher the proportion of the coating thickness of the coating with the larger amount of coating to the thickness of the filter wall,the larger the initial filtration efficiency of the GPF,and the upper and lower order of the coatings has no effect on this. The initial filtration efficiency of the GPF increases by 2.50% in the case that the proportion of the coating to the filtration wall thickness increases from 1/4 to 3/4 when a larger amount of coating is located on the top,and the initial filtration efficiency of the GPF increases by 2.52% in the same case when the coating is on the bottom. Both cases of placing a larger amount of coating on the top and having a larger percentage of thickness of this coating enhance the growth rate of filtration efficiency and pressure drop of the GPF during filtration,but the former effect is more pronounced than the latter. For the design of double-layer in-wall coatings,it is recommended to place the larger amount of coating on the top and keep the thickness ratio of the coating smaller,such as 1/4 or 1/2.
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