ZHANG Yanfei1, WANG Lixin1, WANG Yingjun1, et al. SAFETY ASSESSMENT OF LAMINATION DEFECTS ON HIGH-PRESSURE HEATER SHELL[J]. Thermal power generation, 2012, 41(9): 12-18.
ZHANG Yanfei1, WANG Lixin1, WANG Yingjun1, et al. SAFETY ASSESSMENT OF LAMINATION DEFECTS ON HIGH-PRESSURE HEATER SHELL[J]. Thermal power generation, 2012, 41(9): 12-18.DOI:
高压加热器筒体分层缺陷的安全性评定
摘要
通过对高压加热器使用的16MnR材料进行常温拉伸、高温拉伸及COD试验
并结合有限元方法对高压加热器筒体母材分层缺陷进行了应力分析。基于合于使用原则
依据BS 7910对筒体分层缺陷进行了安全性评定、疲劳评定、剩余寿命估算、稳定性分析。评定分析表明
某电厂2号300MW机组高压加热器筒体10处分层缺陷的评定点均在安全区内
最大应力强度因子为923N/mm3/2
剩余寿命1 250次
筒体的薄膜应力小于屈曲应力
在正常运行工况下将不会影响其安全稳定运行。
Abstract
Combined with the finite element method
stress analysis on lamination defects of the high-pressure heater shell was conducted
by series of tests on 16MnR material which is used for the high-pressure heater
such as normal temperature tensile test
high temperature tensile test
and COD test.Based on the "fitness for service" principle
safety evaluation
fatigue assessment
remaining life assessment and stability analysis were carried out according to the British Standard BS 7910.Results show that
evaluating points of 10 lamination defects on high-pressure heater shell for the No.2 300 MW unit in a power plant are all in the safe zone;the maximum stess intensity factor is 923 N/mm3/2;the residual life is 1 250 times;membrane stress of the shell is smaller than the bulkling stress.Under normal operation condition
the vessel's lamination defects will not affect its safe and stable operation.