TANG Pan, XIAO Bin, DENG Yimin, et al. Ultrasonic Testing Method of Insulation Tool for Live Working[J]. 2019, 45(5): 1584-1590.DOI:
带电作业用绝缘工具超声检测方法
摘要
带电作业绝缘工具在长期服役使用中
绝缘工具内部可能会产生微小缺陷
从而影响工具的性能。采用超声检测技术可以有效诊断材料内部缺陷
保证作业人员的安全。为此
根据绝缘工具所使用的实心棒和空心管的结构特点
采用COMSOL软件仿真计算了双探头实心棒和单探头空心管的缺陷回波
同时对具备人工缺陷的绝缘管材进行了超声检测试验
提出了相应的带电作业绝缘工具超声检测方法。仿真和试验结果表明:对于绝缘实心棒的超声检测
可采用一发一收2个窄脉冲宽度探头加上双晶弧面楔块进行检测
缺陷回波的时间和幅值反映了缺陷的相对位置;对于绝缘空心的超声检测
用窄脉冲宽带探头加上单晶弧面楔块进行检测
缺陷回波位于外壁和内壁回波之间。该方法对于其他结构绝缘材料的内部缺陷检测具有一定的参考意义。
Abstract
In the long-term use of insulation tools for live working
minor defects may exist inside the insulating tool
and thus affect the performance of the tool. The use of ultrasonic testing technology can effectively diagnose the internal defects of the material
and ensure the safety of workers. Based on the structural characteristics of the solid rod and the hollow tube used in the insulation tool
the defect echos of the double probe solid rod and the single probe hollow tube were simulated by the COMSOL software. At the same time
the ultrasonic detection test of the insulated pipe with artificial defects was carried out. The corresponding ultrasonic detection method for live working insulation tool was proposed.The simulation and experimental results show that the ultrasonic detection of insulating solid rods can be performed by using two narrow pulse width probes plus double crystal face wedges
and the time and amplitude of defect echoes reflect the relative position; for insulation hollow ultrasonic testing
a narrow pulse broadband probe with single crystal arc wedge is used for detection
defect echo is located between the outer wall and wall echo. This method has some reference significance for the internal defect detection of insulating materials with other structures.