Abstract:
Carbothermal reduction of NO
x in flue gas is an effective method to reduce NO
x emissions from coal-fired cement kilns. Focusing on the practical application of this method in the field of cement kilns, the 2500t/d cement kiln production line of a cement company in Ningxia is taken as the research object, and the computational fluid dynamics (CFD) method is used to conduct numerical simulation research on carbothermal reduction of NO
x in flue gas. The influences of initial O
2 contents in flue gas at C5 outlet, initial temperatures in flue gas at C5 outlet and coal feeding rates on carbothermal reduction effect of flue gas are explored. The simulation results show that with the decrease of the initial O
2 content in flue gas, the reduction efficiency of NO
x gradually increases, but the heat exchange efficiency becomes worse. When the initial flue gas temperature is in the range of 1023.15~1123.15K, the NO
x reduction efficiency decreases first and then increases with the increase of the initial flue gas temperature. With the increase of coal feeding rate, the NO
x reduction efficiency gradually increases. Overall, the initial O
2 content of flue gas should be controlled at about 1%, and the initial temperature of flue gas at 1048.15K is suitable. Considering the temperature rise of flue gas and raw material and NO
x reduction effect, the coal feeding rate should be controlled at 700kg/h. The results of this study can provide important theoretical guidance and reference for the practical application of flue gas carbothermal reduction technology in cement kilns.