翟国富, 梁宝, 邓超然, 蒋川流, 王圣斌, 李展鹏. 耐高温双线圈结构电磁超声换能器设计[J]. 中国电机工程学报, 2021, 41(11): 3943-3950. DOI: 10.13334/j.0258-8013.pcsee.201233
引用本文: 翟国富, 梁宝, 邓超然, 蒋川流, 王圣斌, 李展鹏. 耐高温双线圈结构电磁超声换能器设计[J]. 中国电机工程学报, 2021, 41(11): 3943-3950. DOI: 10.13334/j.0258-8013.pcsee.201233
ZHAI Guofu, LIANG Bao, DENG Chaoran, JIANG Chuanliu, WANG Shengbin, LI Zhanpeng. Design of High Temperature Resistant Electromagnetic Acoustic Transducer With Double Coil Structure[J]. Proceedings of the CSEE, 2021, 41(11): 3943-3950. DOI: 10.13334/j.0258-8013.pcsee.201233
Citation: ZHAI Guofu, LIANG Bao, DENG Chaoran, JIANG Chuanliu, WANG Shengbin, LI Zhanpeng. Design of High Temperature Resistant Electromagnetic Acoustic Transducer With Double Coil Structure[J]. Proceedings of the CSEE, 2021, 41(11): 3943-3950. DOI: 10.13334/j.0258-8013.pcsee.201233

耐高温双线圈结构电磁超声换能器设计

Design of High Temperature Resistant Electromagnetic Acoustic Transducer With Double Coil Structure

  • 摘要: 针对常规电磁超声换能器高温下存在永磁体或电磁铁芯退磁,难以在高温环境下进行在线检测的问题,提出一种耐高温双线圈结构电磁超声换能器设计方法。双线圈结构电磁超声换能器由励磁线圈、涡流线圈和试件组成。该文采用仿真与实验相结合的方式,分析励磁线圈孔径和提离变化下脉冲磁场分布特征,以及励磁线圈和涡流线圈配置关系对电磁超声换能效率影响。结果表明,小孔径励磁线圈虽然能够提供更大的脉冲磁场,但涡流线圈绕制匝数减少,又会降低接收信号强度;对于15 mm和25 mm孔径的励磁线圈,涡流线圈匝数分别为25匝和40匝时,得到的接收信号幅值和信噪比较好。依照提出的耐高温双线圈结构电磁超声换能器,对室温到450℃不锈钢试件实现了多次回波信号采集,具备对高温金属进行在线检测的能力。

     

    Abstract: Aiming at the problem that the permanent magnet or electromagnet core is demagnetized at high temperature, which causes the conventional electromagnetic acoustic transducer (EMAT) difficult to perform high- temperature online detection. In this paper, design method for high temperature resistant EMAT with double coil structure was proposed. The EMAT with double coil structure was composed of a magnetic coil, an eddy current coil and a metal sample. The combination of simulation and experiment was used to analyze the characteristics of the pulsed magnetic field distribution, as well as the effect of the configuration relationship between the magnetic coil and eddy current coil. The results show that although the small-aperture magnetic coil can provide a larger pulsed magnetic field, the turns of eddy current coil is reduced, which would reduce the received signal strength; When the magnetic coils with inner hole diameter of 15 mm and 25 mm, which correspond to the eddy current coil with 25 and 40 turns, the amplitude and signal-to-noise of the received signal are better. According to the proposed high temperature resistant EMAT with double coil structure, multiple echo signal acquisitions is realized for stainless steel from room temperature to 450℃, which shows that the EMAT with double coil structure has the ability to perform high-temperature online detection.

     

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