陈思宇, 李辉, 赖伟, 姚然, 段泽宇. 基于分布式参数退化模型的IGBT器件寿命预测方法研究[J]. 中国电机工程学报, 2025, 45(10): 4007-4017. DOI: 10.13334/j.0258-8013.pcsee.240642
引用本文: 陈思宇, 李辉, 赖伟, 姚然, 段泽宇. 基于分布式参数退化模型的IGBT器件寿命预测方法研究[J]. 中国电机工程学报, 2025, 45(10): 4007-4017. DOI: 10.13334/j.0258-8013.pcsee.240642
CHEN Siyu, LI Hui, LAI Wei, YAO Ran, DUAN Zeyu. A Parameter-distributed Degradation Model Based Method for IGBT Modules Lifetime Prediction[J]. Proceedings of the CSEE, 2025, 45(10): 4007-4017. DOI: 10.13334/j.0258-8013.pcsee.240642
Citation: CHEN Siyu, LI Hui, LAI Wei, YAO Ran, DUAN Zeyu. A Parameter-distributed Degradation Model Based Method for IGBT Modules Lifetime Prediction[J]. Proceedings of the CSEE, 2025, 45(10): 4007-4017. DOI: 10.13334/j.0258-8013.pcsee.240642

基于分布式参数退化模型的IGBT器件寿命预测方法研究

A Parameter-distributed Degradation Model Based Method for IGBT Modules Lifetime Prediction

  • 摘要: IGBT器件制造工艺差异往往导致器件服役寿命存在分散性,而传统寿命预测解析方法难以有效应对器件实际服役寿命的分散性问题,文中提出一种基于分布式参数退化模型的IGBT器件寿命分布概率预测方法,可实现其寿命分布区间的概率预测。首先,基于IGBT器件的封装工艺缺陷、运行端部特性、退化过程分散性分析其服役寿命呈现分散性的原因;其次,基于导通压降的失效演化规律建立IGBT器件状态参量退化模型,并通过Levenberg-Marquardt算法拟合获取退化模型的参数分布特性;最后,基于蒙特卡洛法对IGBT器件服役寿命分布的概率进行预测,并通过实验算例对所提寿命预测方法进行验证,同时与传统寿命预测模型进行对比。结果表明,在考虑同一型号IGBT器件分散性的条件下,所提方法平均寿命预测误差约为3%,相比于传统寿命模型,在器件寿命分散性的预测方面具有优越性。

     

    Abstract: Due to the difference in the manufacturing process of IGBT devices, the lifetime of the IGBT modules is often distributed, whereas the traditional lifetime model based on the analytical method can hardly deal with the problem effectively. In this paper, a prediction method based on the parameter-distributed degradation model is proposed to probabilistically predict the lifetime interval of IGBT modules. First, the reasons for the distribution of IGBT lifetime are analyzed based on the package detects, operating characteristics, and degradation process. Then, the degradation model of IGBT state parameter is established based on the failure evolution law of conduction voltage drop. In the meantime, the distribution characteristics of the model parameters are obtained by the Levenberg-Marquardt algorithm. Finally, the lifetime probability distribution of IGBT modules is predicted by the Monte Carlo method and then verified by experimental examples and additionally compared with traditional models. Results show that the error of predicted average lifetime is around 3% under the consideration of the difference of the same type of IGBT modules. Compared with the traditional lifetime model, the proposed method is superior in predicting the distribution of IGBT lifetime.

     

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