荆盈, 张艳丽, 王振, 张殿海, 朱建国. 高频激励下软磁复合材料动态磁滞模型及实验验证[J]. 中国电机工程学报, 2025, 45(7): 2845-2854. DOI: 10.13334/j.0258-8013.pcsee.232696
引用本文: 荆盈, 张艳丽, 王振, 张殿海, 朱建国. 高频激励下软磁复合材料动态磁滞模型及实验验证[J]. 中国电机工程学报, 2025, 45(7): 2845-2854. DOI: 10.13334/j.0258-8013.pcsee.232696
JING Ying, ZHANG Yanli, WANG Zhen, ZHANG Dianhai, ZHU Jianguo. Dynamic Hysteresis Model and Experimental Verification of Soft Magnetic Composites Under High Frequency Excitation[J]. Proceedings of the CSEE, 2025, 45(7): 2845-2854. DOI: 10.13334/j.0258-8013.pcsee.232696
Citation: JING Ying, ZHANG Yanli, WANG Zhen, ZHANG Dianhai, ZHU Jianguo. Dynamic Hysteresis Model and Experimental Verification of Soft Magnetic Composites Under High Frequency Excitation[J]. Proceedings of the CSEE, 2025, 45(7): 2845-2854. DOI: 10.13334/j.0258-8013.pcsee.232696

高频激励下软磁复合材料动态磁滞模型及实验验证

Dynamic Hysteresis Model and Experimental Verification of Soft Magnetic Composites Under High Frequency Excitation

  • 摘要: 软磁复合材料因其突出的高频特性而被广泛用作变压器和电机的铁心材料。为了提高高频磁化下变压器或电机的效率与功率密度,需要提高产品设计阶段铁损的计算精度。该文提出一种基于梯形等效电路与神经网络结合的动态磁滞模型,可用以计算高频软磁复合材料铁损。该模型通过非理想电感、恒定电阻和非线性电阻分别计算静态磁滞损耗、涡流损耗和异常损耗;其中,为了提高低磁密下静态磁滞回环的模拟精度,引入能够表征磁化过程的神经网络算法模拟静态磁滞部分;同时,在采用梯形等效电路计算涡流损耗和异常损耗时,考虑趋肤效应对铁损的影响;最后,搭建高频正弦激励下的软磁材料磁特性测试系统,在频率为1 Hz∼ 10 kHz范围内对软磁复合材料的磁滞回线和铁损进行实验测量,并将铁损计算方法与实测数据进行对比,验证该模型在高频正弦激励下预估损耗的准确性,为变压器和电动机优化设计提供一种模型结构简单、精度较高且工程实用性强的损耗计算方法。

     

    Abstract: Soft magnetic composites, due to the superior high-frequency characteristics, have become the preferred core materials in the design of transformers and motors. To enhance the efficiency and power density of these devices under high-efficiency magnetization, it is imperative to refine the accuracy of iron loss calculations during the product design phase. This paper presents a dynamic hysteresis model based on trapezoidal equivalent circuit combined with neural network, which can be used to calculate the iron loss of high frequency soft magnetic composites. This model computes static hysteresis loss, eddy current loss, and anomalous loss using non-ideal inductance, constant resistance, and nonlinear resistance, respectively. A neural network algorithm, which accurately characterizes the magnetization process, is employed to enhance the simulation accuracy of static hysteresis loops at low magnetic densities. The model also accounts for the skin effect's impact on iron losses when calculating eddy current and anomalous losses using the trapezoidal equivalent circuit. Furthermore, a magnetic characteristic testing system for soft magnetic materials under high-frequency sinusoidal excitation is developed. Experiments measuring hysteresis loops and iron losses of soft magnetic composites are conducted in the 1Hz to 10kHz frequency range. The calculated iron losses are compared with experimental data, confirming the model's accuracy in estimating losses under high-frequency sinusoidal excitation. This research offers a loss calculation method with a straightforward model structure, high precision, and practical applicability for the optimized design of transformers and motors.

     

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