韩颖, 刘东睿, 张钧涵, 侯春光, 安跃军, 李述军. 三维互穿结构Cu-W触头接触器合闸弹跳抑制[J]. 中国电机工程学报, 2025, 45(8): 3270-3280. DOI: 10.13334/j.0258-8013.pcsee.232644
引用本文: 韩颖, 刘东睿, 张钧涵, 侯春光, 安跃军, 李述军. 三维互穿结构Cu-W触头接触器合闸弹跳抑制[J]. 中国电机工程学报, 2025, 45(8): 3270-3280. DOI: 10.13334/j.0258-8013.pcsee.232644
HAN Ying, LIU Dongrui, ZHANG Junhan, HOU Chunguang, AN Yuejun, LI Shujun. 3-D Interpenetrating Structure Cu-W Electrical Contact Contactor Closing Bounce Suppression[J]. Proceedings of the CSEE, 2025, 45(8): 3270-3280. DOI: 10.13334/j.0258-8013.pcsee.232644
Citation: HAN Ying, LIU Dongrui, ZHANG Junhan, HOU Chunguang, AN Yuejun, LI Shujun. 3-D Interpenetrating Structure Cu-W Electrical Contact Contactor Closing Bounce Suppression[J]. Proceedings of the CSEE, 2025, 45(8): 3270-3280. DOI: 10.13334/j.0258-8013.pcsee.232644

三维互穿结构Cu-W触头接触器合闸弹跳抑制

3-D Interpenetrating Structure Cu-W Electrical Contact Contactor Closing Bounce Suppression

  • 摘要: 为更好地抑制接触器合闸过程引起的触头弹跳现象,该文利用3D打印和熔渗技术制备立方体(cube,CB)与菱形十二面体(rhombic dodecahedron,RD)三维互穿结构的Cu-W触头材料,从材料结构参数和缓冲吸振特性角度分析触头合闸弹跳过程的影响机制。基于Hertz接触理论及其延伸理论,分析接触器触头的碰撞能量损耗,并测试3种Cu-W触头的应力应变曲线和阻尼性能。利用触头弹跳检测实验装置,获取不同参数下3种结构的触头合闸弹跳运动曲线。对某型号接触器进行建模,评估不同结构Cu-W触头在触头系统中的弹跳抑制效果。结果表明:材料结构的改变能够使触头的力学性能和阻尼性能发生变化。RD结构Cu-W触头具有较大的阻尼系数,在受到碰撞压缩时形变量大、内摩擦多、吸能效果好,碰撞时具有更多的能量耗散抑制触头弹跳,在高速合闸下具有更优异的抗弹跳性能。因此,RD结构Cu-W触头的应用可有效抑制触头弹跳,提升接触器的可靠性和使用寿命。

     

    Abstract: To effectively suppress contactor bounce during closure, this study utilizes 3D printing and melt infiltration to fabricate Cu-W contact materials with cubic (CB) and rhombic dodecahedron (RD) three-dimensional interpenetrating structures. The bounce mechanism is analyzed through material structural parameters and vibration absorption characteristics. Applying Hertz contact theory and its extensions, we investigate energy loss during contact collisions while testing stress-strain curves and damping properties of three Cu-W contact types. Using a specialized bounce detection apparatus, we capture closing bounce trajectories for different structural contacts under varying parameters. A detailed contactor model evaluates bounce suppression performance among the Cu-W structures. Results demonstrate that structural modifications alter the contacts' mechanical and damping properties, with RD-structured Cu-W contacts exhibiting superior performance: higher damping coefficients, greater compressive deformation, enhanced internal friction, and excellent energy absorption capacity that effectively dissipates collision energy to minimize bounce. Consequently, RD-structured Cu-W contacts achieve optimal anti-bounce performance during high-speed closure. Implementing RD-structured Cu-W contacts significantly suppresses contact bounce, thereby improving contactor reliability and operational lifespan.

     

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