姚杨, 陈鑫科, 马仑, 马启磊, 彭志福, 方庆艳, 张成, 陈刚. 某1 000 MW双切圆锅炉燃烧侧和工质侧耦合建模及应用[J]. 中国电机工程学报, 2025, 45(9): 3543-3553. DOI: 10.13334/j.0258-8013.pcsee.232431
引用本文: 姚杨, 陈鑫科, 马仑, 马启磊, 彭志福, 方庆艳, 张成, 陈刚. 某1 000 MW双切圆锅炉燃烧侧和工质侧耦合建模及应用[J]. 中国电机工程学报, 2025, 45(9): 3543-3553. DOI: 10.13334/j.0258-8013.pcsee.232431
YAO Yang, CHEN Xinke, MA Lun, MA Qilei, PENG Zhifu, FANG Qingyan, ZHANG Cheng, CHEN Gang. Coupled Modeling and Application of Combustion and Hydrodynamic in a 1 000 MW Dual Tangential Firing Boiler[J]. Proceedings of the CSEE, 2025, 45(9): 3543-3553. DOI: 10.13334/j.0258-8013.pcsee.232431
Citation: YAO Yang, CHEN Xinke, MA Lun, MA Qilei, PENG Zhifu, FANG Qingyan, ZHANG Cheng, CHEN Gang. Coupled Modeling and Application of Combustion and Hydrodynamic in a 1 000 MW Dual Tangential Firing Boiler[J]. Proceedings of the CSEE, 2025, 45(9): 3543-3553. DOI: 10.13334/j.0258-8013.pcsee.232431

某1 000 MW双切圆锅炉燃烧侧和工质侧耦合建模及应用

Coupled Modeling and Application of Combustion and Hydrodynamic in a 1 000 MW Dual Tangential Firing Boiler

  • 摘要: 深度调峰背景下,对火电机组的灵活性要求越来越高。锅炉低负荷运行下存在燃烧火焰偏斜、管内工质分配不均以及受热面超温爆管等问题。为保证火电机组安全、稳定、灵活的运行,有必要对锅炉水冷壁参数分布进行详细研究。该文建立锅炉耦合模型,包括燃烧侧模型、工质侧模型和受热面壁温计算模型,可实现锅炉燃烧侧和工质侧以及受热面壁温的耦合计算。基于Fluent平台开展锅炉燃烧侧流动、燃烧和传热等过程以及受热面壁面温度的计算,采用用户自定义函数(user defined function,UDF)开展工质侧流动和传热过程计算,两者以受热面为边界进行数据交互与更新迭代。基于该模型对某1 000 MW双切圆锅炉进行研究,结果表明:1)炉膛出口氧量和飞灰含碳量模拟值分别为2.53%和2.61%,水冷壁出口工质温度为744.59 K,模拟结果与现场实际测量值一致性较好;2)采用耦合模型探究水冷壁的热流密度、工质温度、传热系数以及管壁温度详细分布。研究结果有利于为锅炉故障诊断和运行优化提供更加准确的参考信息。

     

    Abstract: Under deep peak regulation requirements, thermal power units face increasing flexibility demands while encountering operational challenges including flame deviation, uneven steam distribution, and overheating-induced tube bursts on heating surfaces. To ensure safe, stable and flexible unit operation, this study conducts detailed investigation of boiler water wall parameter distributions through an integrated coupling model incorporating combustion-side, steam-side, and heating surface wall temperature calculation modules. The model enables comprehensive coupled analysis of combustion processes, steam flow dynamics, and heat transfer characteristics. Combustion-side computations including fluid flow, combustion reactions, and heat transfer are performed using Fluent, while steam-side flow and heat transfer processes are calculated through user-defined functions (UDFs), with the heating surface serving as the interactive boundary for data exchange and iterative updates. Applied to a 1000MW dual tangential-fired boiler, the model demonstrates strong reliability with furnace exit oxygen content (2.53%), fly ash carbon content (2.61%), and water wall outlet steam temperature (744.59K) simulations closely matching measured values. The coupled analysis further reveals detailed distributions of heat flux density, steam temperature, heat transfer coefficients, and wall temperatures across the water wall, providing valuable reference data for enhanced boiler fault diagnosis and operational optimization under flexible operating conditions.

     

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