王志宁, 张杨鑫, 韩强, 张扬, 张海, 吕俊复. 超低热值高湿含氨燃气低氮燃烧组织方法及其工业验证[J]. 中国电机工程学报, 2025, 45(5): 1838-1846. DOI: 10.13334/j.0258-8013.pcsee.232126
引用本文: 王志宁, 张杨鑫, 韩强, 张扬, 张海, 吕俊复. 超低热值高湿含氨燃气低氮燃烧组织方法及其工业验证[J]. 中国电机工程学报, 2025, 45(5): 1838-1846. DOI: 10.13334/j.0258-8013.pcsee.232126
WANG Zhining, ZHANG Yangxin, HAN Qiang, ZHANG Yang, ZHANG Hai, LYU Junfu. Low-NOx Combustion Organization Method for Ultra-low-specific-energy High-humidity Ammonia-containing Gas and Its Industrial Validation[J]. Proceedings of the CSEE, 2025, 45(5): 1838-1846. DOI: 10.13334/j.0258-8013.pcsee.232126
Citation: WANG Zhining, ZHANG Yangxin, HAN Qiang, ZHANG Yang, ZHANG Hai, LYU Junfu. Low-NOx Combustion Organization Method for Ultra-low-specific-energy High-humidity Ammonia-containing Gas and Its Industrial Validation[J]. Proceedings of the CSEE, 2025, 45(5): 1838-1846. DOI: 10.13334/j.0258-8013.pcsee.232126

超低热值高湿含氨燃气低氮燃烧组织方法及其工业验证

Low-NOx Combustion Organization Method for Ultra-low-specific-energy High-humidity Ammonia-containing Gas and Its Industrial Validation

  • 摘要: 利用工业副产燃气燃烧发电或供热,可以有效提高能源利用率。部分副产燃气具有含水量高、热值低、含氨的特点,在燃烧利用中存在燃烧不稳定、燃尽率低和NOx排放高等问题。针对上述问题,该文开展反应动力学模拟,获得炭黑尾气的燃烧特性及污染物排放特性;研究烟气再循环和空气分级对炭黑尾气燃烧过程中NOx生成的影响规律,提出基于高温烟气多重回流结合分级燃烧的技术方案,开发相关燃烧技术,并完成工业验证。结果表明,优化后的分级燃烧方案能够有效抑制燃料型NOx的生成。工业验证显示,CO排放浓度低于50 mg/N·m3,NOx排放降低了300~400 mg/N·m3。可知,采用多重高温烟气内循环稳燃结合分级燃烧方案,能够有效地解决超低热值高湿含氨燃气燃烧组织的难题。

     

    Abstract: The use of industrial by-product gas combustion for power generation or heat supply can effectively improve energy utilization. Some of the by-product gases are characterized by high water content, low calorific value, and ammonia content, and thereby problems, such as unstable combustion, low fuel burnout rate, and high NOx emission, exist in the combustion utilization of the by-product gases. Aiming at the above problems, this study firstly carries out reaction kinetic simulation and obtains the combustion and pollutant characteristics of typical ultra-low specific energy high-humidity ammonia-containing by-product gas (the off-gas of carbon black furnace). The effects of flue gas recirculation and air staging on NOx formation in the process of off-gas combustion are investigated. A technical scheme based on multiple re-circulations of high-temperature flue gas combined with staged combustion is proposed and validated in industrial-scale applications. The results show that the use of multiple re-circulations of high-temperature flue gas to heat the reactants significantly improves the flame propagation speed, thereby making the flame more stable. The optimized staged combustion scheme effectively inhibits the formation of fuel-NOx. The results of industrial-scale experiments present that the combustion stability and fuel burnout rate are effectively improved by using the proposed combustion organization method. The CO emission concentration is lower than 50 mg/N·m3, and the NOx emission is reduced by 300~400 mg/N·m3. The adoption of combustion stabilization scheme of the multiple high-temperature flue gas internal circulation integrated with the staged combustion is capable of effectively solving the problem of combustion organization of ultra-low specific energy and high-humidity ammonium-containing gases.

     

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