贵辛未, 牧振伟, 夏庆成, 王新月, 李泽发, 张治山. 基于CFD混流式水轮机上冠空腔结构优化研究[J]. 中国电机工程学报, 2025, 45(7): 2680-2689. DOI: 10.13334/j.0258-8013.pcsee.231955
引用本文: 贵辛未, 牧振伟, 夏庆成, 王新月, 李泽发, 张治山. 基于CFD混流式水轮机上冠空腔结构优化研究[J]. 中国电机工程学报, 2025, 45(7): 2680-2689. DOI: 10.13334/j.0258-8013.pcsee.231955
GUI Xinwei, MU Zhenwei, XIA Qingcheng, WANG Xinyue, LI Zefa, ZHANG Zhishan. Optimization Study of Upper Crown Cavity Structure of Francis Turbine Based on CFD[J]. Proceedings of the CSEE, 2025, 45(7): 2680-2689. DOI: 10.13334/j.0258-8013.pcsee.231955
Citation: GUI Xinwei, MU Zhenwei, XIA Qingcheng, WANG Xinyue, LI Zefa, ZHANG Zhishan. Optimization Study of Upper Crown Cavity Structure of Francis Turbine Based on CFD[J]. Proceedings of the CSEE, 2025, 45(7): 2680-2689. DOI: 10.13334/j.0258-8013.pcsee.231955

基于CFD混流式水轮机上冠空腔结构优化研究

Optimization Study of Upper Crown Cavity Structure of Francis Turbine Based on CFD

  • 摘要: 为研究中高水头混流式水轮机上冠空腔结构对泄漏水特性的影响,结合新疆红山嘴一级电站工程实例,该文基于计算流体动力学(computational fluid dynamics,CFD)技术,建立4种上冠空腔结构几何模型,采用剪切应力输运(shear stress transport,SST)湍流模型,对7种流量下的不同上冠空腔结构展开数值模拟。以泄漏水流态特性、顶盖排水孔排水性能、止漏环密封性能、泄水锥泄水性能为研究指标。结果表明:上冠空腔结构形式影响泄漏水流态分布,主要差别位于上冠空腔顶部和泄水孔;上冠空腔增设转轮泵有利于改善主轴密封漏水及轴向水推力过大难题;含转轮泵的上冠空腔结构较其他结构,可显著提高顶盖排水量和止漏环出口水压,降低泄水锥泄水量;针对该电站为应用顶盖排水技术,建议采用含转轮泵的上冠空腔结构,该结构可使顶盖排水量平均提高38.11%,止漏环出口压力平均提高45.98%,泄水锥泄水量平均降低38.90%。依托顶盖取水技术应用,研究不同上冠空腔结构对水轮机性能的影响。该文可为混流式水轮机节能设计提供一定参考依据。

     

    Abstract: To study the influence of the upper crown cavity structure on the leakage water characteristics of medium and high head francis turbines, four types of geometric models of the upper crown cavity structure have been established based on computational fluid dynamics (CFD) technology in conjunction with the engineering example of Xinjiang Hongshanzui first-stage power station. Using the SST turbulence model, numerical simulation of different upper crown cavity structures under seven flow rates is carried out with the leakage water flow characteristics, drainage performance of the top cover drainage holes, sealing performance of the seal ring, and drainage performance of the runner cone as the research indexes. The study shows that: (1) The form of upper crown cavity structure affects the leakage water flow regime distribution, with the main differences being at the top of the upper crown cavity and the drain holes; (2) The addition of a rotor pump in the upper crown cavity is conducive to improving the main shaft seal leakage and excessive axial water thrust problems; (3) Compared with the other structures, the upper crown cavity structure containing rotor pump can significantly increase the top cover drainage volume and the outlet water pressure of the seal ring, and decrease the drainage volume of the runner cone; (4) For the application of the roof drainage technology in this power station, it is recommended to use the upper crown cavity containing rotor pump, which can increase the top cover drainage capacity by 38.11% on average, increase the outlet pressure of the seal ring by 45.98% on average, and reduce the discharge volume of the runner cone by 38.90% on average. This paper relies on the application of top cover water intake technology to study the influence of different top crown cavity structures on the performance of hydraulic turbines, which can provide reference basis for energy-saving design of francis turbines.

     

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