赵志刚, 刘朝阳, 贾慧杰, 陈天缘, 郑宇萱. 圆形利兹线绕组高频损耗三维快速计算模型[J]. 中国电机工程学报, 2024, 44(19): 7901-7910. DOI: 10.13334/j.0258-8013.pcsee.231145
引用本文: 赵志刚, 刘朝阳, 贾慧杰, 陈天缘, 郑宇萱. 圆形利兹线绕组高频损耗三维快速计算模型[J]. 中国电机工程学报, 2024, 44(19): 7901-7910. DOI: 10.13334/j.0258-8013.pcsee.231145
ZHAO Zhigang, LIU Zhaoyang, JIA Huijie, CHEN Tianyuan, ZHENG Yuxuan. Fast Three-dimensional Calculation Mode for High Frequency Loss of Circular Litz-wire Windings[J]. Proceedings of the CSEE, 2024, 44(19): 7901-7910. DOI: 10.13334/j.0258-8013.pcsee.231145
Citation: ZHAO Zhigang, LIU Zhaoyang, JIA Huijie, CHEN Tianyuan, ZHENG Yuxuan. Fast Three-dimensional Calculation Mode for High Frequency Loss of Circular Litz-wire Windings[J]. Proceedings of the CSEE, 2024, 44(19): 7901-7910. DOI: 10.13334/j.0258-8013.pcsee.231145

圆形利兹线绕组高频损耗三维快速计算模型

Fast Three-dimensional Calculation Mode for High Frequency Loss of Circular Litz-wire Windings

  • 摘要: 绕组损耗作为高频变压器总体损耗的重要组成,是影响磁性元件体积、效率和温升的关键参数。利兹线复杂的三维绞合结构,可以有效降低高频集肤效应与邻近效应引起的附加绕组损耗,广泛应用于高频变压器。然而,利兹线绕组内部的涡流分布极为复杂,现有解析计算方法需要对模型进行较多简化和近似处理,难以精确表征利兹线绕组高频涡流效应。数值计算方法需要对利兹线进行精细化建模,造成计算资源的严重耗费。因此,如何准确、快速计算利兹线绕组损耗对高频磁性元件的优化设计具有重要意义。该文通过分析利兹线绕组损耗机理,并基于解析法与有限元数值法,建立一种同时考虑绕组端部效应及圆形利兹线绞合结构的绕组损耗三维快速计算模型。最后,针对两种不同利兹线绕组的变压器模型,从计算精度和计算成本的角度分别进行详细的实验研究与对比分析。结果表明,所提模型实现了宽频范围内圆形利兹线绕组损耗的精确、高效计算。

     

    Abstract: As an important component of the overall loss of high-frequency transformers, winding loss is a key parameter that affects the volume, efficiency, and temperature rise of magnetic components. The complex three-dimensional twisted structure of the Litz-wire can effectively reduce the additional losses caused by high-frequency skin effect and proximity effect, and it is widely used in high-frequency transformers. However, the eddy current distribution inside the Litz-wire winding is extremely complex, and existing analytical calculation methods require more simplification and approximation of the model, making it difficult to accurately characterize the high-frequency eddy current effect of the Litz-wire winding. Numerical calculation methods require fine-grained modeling of the Litz-wire, resulting in severe consumption of computational resources. Therefore, how to accurately and quickly calculate the winding losses of the Litz-wire is of great significance for the optimization design of high-frequency magnetic components. Based on the analysis of the winding loss mechanism of Litz-wire and the analytical method and the finite element numerical method, a 3D fast calculation model of winding loss is established considering the winding end effect and the circular Litz-wire stranded structure. Finally, for two different transformer models with different Litz-wire windings, detailed experimental research and comparative analysis are carried out from the point of view of calculation accuracy and calculation cost. The results indicate that the model proposed in this article achieves accurate and efficient calculation of circular Litz-wire winding losses over a wide frequency range.

     

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