张瑜, 吴红飞, 李泽伟, 宋昱锋, 王子铭, 张旭, 倪硕. 面向数据中心48 V供电系统的混合型母线变换器及其高密度集成[J]. 中国电机工程学报, 2024, 44(16): 6578-6586. DOI: 10.13334/j.0258-8013.pcsee.230089
引用本文: 张瑜, 吴红飞, 李泽伟, 宋昱锋, 王子铭, 张旭, 倪硕. 面向数据中心48 V供电系统的混合型母线变换器及其高密度集成[J]. 中国电机工程学报, 2024, 44(16): 6578-6586. DOI: 10.13334/j.0258-8013.pcsee.230089
ZHANG Yu, WU Hongfei, LI Zewei, SONG Yufeng, WANG Ziming, ZHANG Xu, NI Shuo. Hybrid-type Bus-converter and High-density Integration for Data-center 48 V Power Supply Systems[J]. Proceedings of the CSEE, 2024, 44(16): 6578-6586. DOI: 10.13334/j.0258-8013.pcsee.230089
Citation: ZHANG Yu, WU Hongfei, LI Zewei, SONG Yufeng, WANG Ziming, ZHANG Xu, NI Shuo. Hybrid-type Bus-converter and High-density Integration for Data-center 48 V Power Supply Systems[J]. Proceedings of the CSEE, 2024, 44(16): 6578-6586. DOI: 10.13334/j.0258-8013.pcsee.230089

面向数据中心48 V供电系统的混合型母线变换器及其高密度集成

Hybrid-type Bus-converter and High-density Integration for Data-center 48 V Power Supply Systems

  • 摘要: 该文提出适用于数据中心48 V供电系统的混合型母线变换器电路拓扑及其高密度集成方法,通过在开关电容变换器中嵌入自耦变压器和LLC谐振变换器,大幅增加开关电容变换器的降压比,且利用矩阵式变压器结构实现变换器输出电流能力的大幅提升。基于所提出的混合型母线变换器,进一步提出其高密度集成方法,综合采用磁集成、绕组集成等方式,实现变换器功率密度和效率的提升。研制40~60 V输入、变比8 : 1、输出电流100 A、开关频率1 MHz的八分之一砖模块,功率密度达到1.704 kW/in3,最高效率达到97.9%。

     

    Abstract: A hybrid-type bus-converter and high-density integration for data-center 48 V power supply systems is proposed. By embedding autotransformer and LLC resonant converter into the switched capacitor converter, the step-down ratio of the switched capacitor converter is greatly increased, and the output current capability of the converter is significantly improved by using the matrix transformer structure. Based on the proposed hybrid-type bus-converter, a high-density integration method is further proposed, which comprehensively adopts magnetic integration and winding integration to improve the power density and efficiency of the converter. A one-eighth brick module with 40~60 V input, 8 : 1 transformation ratio, 100 A output current and 1 MHz switching frequency has been developed. The power density reaches 1.704 kW/in3 and the highest efficiency reaches 97.9%.

     

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