贵辛未, 牧振伟, 夏庆成, 樊帆, 张治山. 基于CFD混流式水轮机上冠流道降压结构优化研究[J]. 中国电机工程学报, 2023, 43(18): 7193-7201. DOI: 10.13334/j.0258-8013.pcsee.220664
引用本文: 贵辛未, 牧振伟, 夏庆成, 樊帆, 张治山. 基于CFD混流式水轮机上冠流道降压结构优化研究[J]. 中国电机工程学报, 2023, 43(18): 7193-7201. DOI: 10.13334/j.0258-8013.pcsee.220664
GUI Xinwei, MU Zhenwei, XIA Qingcheng, FAN Fan, ZHANG Zhishan. Research on the Optimization of the Pressure Reduction Structure of the Upper Crown Flow Channel of the Francis Turbine Based on CFD[J]. Proceedings of the CSEE, 2023, 43(18): 7193-7201. DOI: 10.13334/j.0258-8013.pcsee.220664
Citation: GUI Xinwei, MU Zhenwei, XIA Qingcheng, FAN Fan, ZHANG Zhishan. Research on the Optimization of the Pressure Reduction Structure of the Upper Crown Flow Channel of the Francis Turbine Based on CFD[J]. Proceedings of the CSEE, 2023, 43(18): 7193-7201. DOI: 10.13334/j.0258-8013.pcsee.220664

基于CFD混流式水轮机上冠流道降压结构优化研究

Research on the Optimization of the Pressure Reduction Structure of the Upper Crown Flow Channel of the Francis Turbine Based on CFD

  • 摘要: 为探究中高水头混流式水轮机转轮不同上冠空腔结构的降压效果及优化可行性。以新疆红山嘴一级电站4号机为例,将3类不同上冠降压结构作为研究对象,基于CFD技术,采用SST湍流模型对7种泄漏流量下的3类上冠降压结构进行稳态数值模拟,计算工况共计21种。研究指标为泄漏水流态特性、泄水孔泄水能力、主轴密封下侧压力。结果表明:不同上冠降压结构内的泄漏水流态存在一定差异,尤其上冠顶部空腔及泄水孔位置最为明显;在中高水头混流式水轮机上采取含转轮泵的联合上冠降压结构,不仅能改善主轴密封工作性能还可在梳齿环出口形成稳定的局部压力,从根本上减少上冠间隙泄漏量;针对该电站主轴密封漏水问题,在机组上冠流道增设转轮泵可使泄水孔泄水能力提高17.12%、主轴密封压力降低15.98%,进一步提高电站的运行效益。该研究对单一型式的降压结构进行改进且实现优化目标,可为中高水头混流式水轮机设计改造及稳定运行提供一定参考依据。

     

    Abstract: In order to explore the depressurization effect and optimization feasibility of different upper crown cavity structures of medium and high head francis turbine runners, taking the No. 4 unit of Xinjiang Hongshanzui First-Stage hydropower station as an example, three different upper crown depressurization structure were taken as the research object. Based on CFD technology, the SST turbulence model was used to steady-state simulate three types of upper crown depressurization structures under seven leakage flows, with a total of 21 calculation conditions. The research indicators are the flow regime characteristics of the leaking water, the drainage capacity of the scupper hole, and the pressure on the underside of the main shaft seal. The results show that there are certain differences in the leakage water flow regime in different upper crown depressurization structures, especially the position of the cavity and drain hole at the top of the crown is the most obvious; adopting the combined upper crown depressurization structure with runner pump on the medium and high head francis turbine can not only improve the working performance of the main shaft seal, but also form a stable local pressure at the comb ring outlet and fundamentally reduce the leakage of the upper crown clearance; in view of the water leakage of the main shaft seal of the power station, adding a runner pump in the upper crown channel of the unit can increase the water discharge capacity of the drain hole by 17.12% and reduce the main shaft seal pressure by 15.98%, which can further improve the operational efficiency of the power station.This study improves the single type of depressurization structure and achieves the optimization goal, which can provide a certain reference for the design, transformation and stable operation of medium and high head francis turbines.

     

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