赵玉杰, 冯俊小, 李卫东, 陈艳梅. 焦炉蓄热耦合SNCR+SCR脱硝特性数值研究[J]. 中国电机工程学报, 2022, 42(4): 1504-1513. DOI: 10.13334/j.0258-8013.pcsee.211246
引用本文: 赵玉杰, 冯俊小, 李卫东, 陈艳梅. 焦炉蓄热耦合SNCR+SCR脱硝特性数值研究[J]. 中国电机工程学报, 2022, 42(4): 1504-1513. DOI: 10.13334/j.0258-8013.pcsee.211246
ZHAO Yujie, FENG Junxiao, LI Weidong, CHEN Yanmei. Numerical Study on the Denitration Characteristics of Coke Oven Regenerative Coupled SNCR+SCR[J]. Proceedings of the CSEE, 2022, 42(4): 1504-1513. DOI: 10.13334/j.0258-8013.pcsee.211246
Citation: ZHAO Yujie, FENG Junxiao, LI Weidong, CHEN Yanmei. Numerical Study on the Denitration Characteristics of Coke Oven Regenerative Coupled SNCR+SCR[J]. Proceedings of the CSEE, 2022, 42(4): 1504-1513. DOI: 10.13334/j.0258-8013.pcsee.211246

焦炉蓄热耦合SNCR+SCR脱硝特性数值研究

Numerical Study on the Denitration Characteristics of Coke Oven Regenerative Coupled SNCR+SCR

  • 摘要: 针对当前焦炉烟气脱硝应用选择性非催化还原(selective non-catalytic reduction, SNCR)或选择性催化还原(selective catalytic reduction, SCR)存在的问题,建立具有喷氨空间的新型蓄热室内耦合SNCR+SCR的三维模型。通过数值模拟方法,优化和评价不同蓄热材料物性参数的蓄热指标,分析SNCR及SCR反应区的温度及NO/NH3浓度分布特性。结果表明:耦合脱硝过程从SNCR到SCR依次发生,并具有明显的温度梯度变化及余热梯级利用特性。SNCR反应区的粒子停留时间较大,保证了NH3与NO的混合程度,实现63.8%的NO还原效率。此外,SNCR过程同时存在NO还原与NH3氧化的竞争反应,主体反应区位于注射面以上。由于SCR反应区的NH3浓度低及分布不均匀而具有较低的还原效率,这也与蓄热室结构特性及催化剂涂覆面积有关,而在单独SCR工艺中获得大约36%的NO还原效率。研究结论说明,SNCR主要承担NO减排及SCR进一步降低NH3浓度的耦合脱硝过程,能够实现NO/NH3出口浓度的双重达标,为替代外延SCR脱硝系统提供理论依据。

     

    Abstract: Aiming at the current problems of coke oven flue gas application selective non-catalytic reduction(SNCR) or selective catalytic reduction(SCR) process denitration, a three-dimensional model of coupled SNCR+SCR in a new regenerator with ammonia injection space was established. Through the numerical simulation method, the heat storage index of different material physical parameters was optimized and evaluated, and the temperature and NO/NH3 concentration distribution characteristics of SNCR and SCR reaction zone were analyzed. The results showed that the coupled process occurred sequentially from SNCR to SCR, and it had obvious temperature gradient variation and cascade utilization characteristics of waste heat. The residence time in the SNCR reaction zone was relatively large, ensuring the mixing degree of NH3 and NO, and achieving a NO reduction efficiency of 63.8%. In addition, the SNCR process also had a competitive reaction of NO reduction and NH3 oxidation, and the main reaction zone was located above the injection surface. Due to the low concentration and uneven distribution of NH3, the SCR reaction zone had a low reduction efficiency, which was related to the structure of the regenerator and the catalyst coating area. However, the NO reduction efficiency of about 36% was obtained in a single SCR process. It indicated that the coupled process that NO reduction in the SNCR process and further reducing the NH3 in the SCR process could achieve the outlet NO/NH3 concentration to meet the emission standard, providing a theoretical basis for replacing the epitaxial SCR denitrification system.

     

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