张军, 管勃, 杜雄, 杜锐, 钱程. 基于寿命消耗分布规律的风电变流器IGBT模块热管理控制策略[J]. 中国电机工程学报, 2022, 42(3): 1103-1112. DOI: 10.13334/j.0258-8013.pcsee.210004
引用本文: 张军, 管勃, 杜雄, 杜锐, 钱程. 基于寿命消耗分布规律的风电变流器IGBT模块热管理控制策略[J]. 中国电机工程学报, 2022, 42(3): 1103-1112. DOI: 10.13334/j.0258-8013.pcsee.210004
ZHANG Jun, GUAN Bo, DU Xiong, DU Rui, QIAN Cheng. A Thermal Management Control Strategy for IGBT Module in the Wind Power Converter Based on the Distribution Characteristics of Consumed Lifetime[J]. Proceedings of the CSEE, 2022, 42(3): 1103-1112. DOI: 10.13334/j.0258-8013.pcsee.210004
Citation: ZHANG Jun, GUAN Bo, DU Xiong, DU Rui, QIAN Cheng. A Thermal Management Control Strategy for IGBT Module in the Wind Power Converter Based on the Distribution Characteristics of Consumed Lifetime[J]. Proceedings of the CSEE, 2022, 42(3): 1103-1112. DOI: 10.13334/j.0258-8013.pcsee.210004

基于寿命消耗分布规律的风电变流器IGBT模块热管理控制策略

A Thermal Management Control Strategy for IGBT Module in the Wind Power Converter Based on the Distribution Characteristics of Consumed Lifetime

  • 摘要: 结温波动是引起绝缘栅双极型晶体管(insulated gate bipolar transistor,IGBT)热疲劳失效的重要原因之一,降低其幅值能够提高IGBT模块的可靠性。该文提出一种基于寿命消耗分布规律的热管理控制策略。所提策略首先结合一整年的风速和气温数据,量化分析IGBT模块的寿命消耗分布规律,讨论需要被重点管理的结温波动类型和大小;然后,通过将结温阈值下限设定为最低环境温度,研究对低频结温波动实现有效抑制的结温阈值上限。结果表明,风电变流器应侧重于抑制IGBT模块幅值较高的低频结温波动,并且应计入长时间的任务剖面以便反映出结温波动的实际分布规律。案例和实验验证所提策略不仅可以有效抑制低频结温波动,而且显著降低IGBT模块的寿命消耗。所提策略为如何提高长时间运行工况下IGBT模块的可靠性提供一种新方法。

     

    Abstract: Junction temperature swing ΔTj is one of the main reasons for the thermal fatigue failure of IGBT. Size reduction of ΔTj can improve the reliability of IGBT module. A thermal management strategy based on the distribution characteristics of the consumed lifetime was proposed. Based on one year wind speed and ambient temperature, this paper analyzed the distribution characteristics of consumed lifetime and discussed the type and amplitude of the ΔTj that needed to be managed. Then, by setting the lower limit of the junction temperature threshold as the lowest ambient temperature, the upper limit of the junction temperature threshold which could effectively regulate the low frequency ΔTj was studied. Results show that the wind power converter should focus on managing the low frequency ΔTj with higher amplitude, and should consider the long-term mission profile to reflect the actual distribution characteristics of the ΔTj. Case study and experiments validate that the proposed strategy can not only effectively regulate the low frequency ΔTj, but also significantly reduce the consumed lifetime of IGBT module. This strategy provides a new idea for how to improve the reliability of IGBT module in the long-term conditions.

     

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