双转子混合励磁轴向磁通切换永磁电机设计与分析
Design and Analysis of a Double-rotor Hybrid Excited Axial Switched-flux Permanent Magnet Machine
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摘要: 基于轴向磁通切换规律和混合励磁技术,提出一种双转子混合励磁轴向磁通切换永磁(double-rotor hybrid excited axial switched-flux permanent magnet,DRHE-ASFPM)电机,由1个定子与2个转子构成,定/转子均采用凸极结构。定子由双"H"铁心与永磁体组成,电枢绕组和励磁绕组均绕于定子,转子无绕组和永磁体,结构简单,轴向长度短。该电机在继承轴向磁通切换永磁电机高功率/转矩密度的同时,能够实现磁场的灵活调节,且容错性能强。首先,分析DRHE-ASFPM电机最佳拓扑结构与混合励磁规律,探究电机的电磁设计原则和一般通用设计方法。其次,根据电机磁场的3D分布特征,构建3D有限元模型,分析电机的电磁性能,包括气隙磁密、磁链、反电势、转矩性能和调磁特性等,并计算电机的电磁参数。最后,基于分析设计结果,研制一台功率600W的试验样机,并进行实验测试与分析,验证DRHE-ASFPM电机设计理论与有限元分析计算的正确性和有效性。Abstract: Based on the axial switched-flux principle and hybrid excitation technology, a double-rotor hybrid excited axial switched-flux permanent magnet(PM)(DRHE-ASFPM) machine, which is composed of one stator and two same rotors, is proposed in this paper. The salient pole structure is used for the stator/rotor. The stator consists of the double "H" iron core segment and PM. Both the armature windings and excitation windings are coiled in the stator. There are neither windings nor PM in the rotor. Thus, it has short axial length and simple structure. On the basis of inheriting the high power/torque density of the axial field switched-flux PM machine, the flexible flux-adjusting can be achieved in the DRHE-ASFPM machine. In addition, it has strong fault-tolerant capability. Firstly, the best topology and hybrid excitation principle of the DRHE-ASFPM machine were analyzed. The electrical magnetic design philosophy and general design method were investigated. Secondly, according to the 3D magnetic field distribution of the DRHE-ASFPM machine, the 3D finite element(FE) model was established based on 3D FE method. The electromagnetic performance, including air-gap flux density, flux-linkage, back-EMF, torque and flux-regulation characteristics, was analyzed. The electromagnetic parameters were calculated. Finally, according to the analysis and design results, a 600 W prototype was manufactured and the experiment test and analysis were implemented. The experimental results verify the validity of design theory and FE analysis calculation.