欧曙东, 赵明, 周涛, 樊红卫. 基于编码器信号的低转速行星齿轮箱故障诊断技术[J]. 中国电机工程学报, 2021, 41(5): 1885-1893. DOI: 10.13334/j.0258-8013.pcsee.200562
引用本文: 欧曙东, 赵明, 周涛, 樊红卫. 基于编码器信号的低转速行星齿轮箱故障诊断技术[J]. 中国电机工程学报, 2021, 41(5): 1885-1893. DOI: 10.13334/j.0258-8013.pcsee.200562
OU Shudong, ZHAO Ming, ZHOU Tao, FAN Hongwei. Fault Diagnosis Technology for Low-speed Planetary Gearbox Based on Encoder Signals[J]. Proceedings of the CSEE, 2021, 41(5): 1885-1893. DOI: 10.13334/j.0258-8013.pcsee.200562
Citation: OU Shudong, ZHAO Ming, ZHOU Tao, FAN Hongwei. Fault Diagnosis Technology for Low-speed Planetary Gearbox Based on Encoder Signals[J]. Proceedings of the CSEE, 2021, 41(5): 1885-1893. DOI: 10.13334/j.0258-8013.pcsee.200562

基于编码器信号的低转速行星齿轮箱故障诊断技术

Fault Diagnosis Technology for Low-speed Planetary Gearbox Based on Encoder Signals

  • 摘要: 行星齿轮箱广泛应用于低速重载的大型机电设备中,其故障检测尤为重要。当前行星齿轮箱的故障检测主要依靠振动信号分析,然而低转速工况导致的冲击微弱以及故障冲击难以分离等问题,使得行星齿轮箱故障冲击难以发掘。针对上述瓶颈,提出一种基于编码器信号的低转速行星齿轮箱故障诊断方法。该方法首先通过内置编码器获取故障信息,避免了冗长的振动传递路径带来的不利影响。在此基础上,建立稀疏低秩分解模型,引入快速主成分追踪算法(fast principal component pursuit,FPCP)进行求解,实现低转速下行星齿轮箱故障冲击的提取。行星齿轮箱故障实验结果表明,该方法不仅能获取输入轴转速为30r/min下的故障信息,而且有效地实现故障冲击的分离。研究工作可为低转速旋转机械的故障诊断提供有效的工具。

     

    Abstract: Planetary gearboxes are widely used in large electrical equipment with low-speed and heavy load, and the fault diagnosis of planetary gearboxes is particularly important. Currently, fault detection techniques mainly relies on vibration signal; however, due to the weak fault-related impacts at low-speed operating conditions and the difficulty of separating faulty impulse, it is difficult to detect the fault. In view of this, a low-speed planetary gearbox fault diagnosis method based on the encoder signal was proposed. Firstly, the method obtains the fault information via the built-in encoder, avoiding the adverse effects caused by the lengthy vibration transmission path. After that, a sparse low-rank decomposition model was established and the fast principal component pursuit (FPCP) algorithm was introduced to solve the extracting planetary gearbox fault impulse at low speed. The experimental results of planetary gearbox indicate that the proposed method can not only obtain the fault information at the input shaft speed of 30r/min, but also effectively separate and extract the fault impulse. Therefore, it can provide an effective tool for fault diagnosis of low-speed rotating machinery.

     

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