王毅斌, 张思聪, 谭厚章, 王萌, 张晓东, 杨祖旺. 劣质烟煤低氮燃烧模式下水冷壁高温腐蚀与硫化物沉积形成分析[J]. 中国电机工程学报, 2020, 40(24): 8058-8066,8242. DOI: 10.13334/j.0258-8013.pcsee.200119
引用本文: 王毅斌, 张思聪, 谭厚章, 王萌, 张晓东, 杨祖旺. 劣质烟煤低氮燃烧模式下水冷壁高温腐蚀与硫化物沉积形成分析[J]. 中国电机工程学报, 2020, 40(24): 8058-8066,8242. DOI: 10.13334/j.0258-8013.pcsee.200119
WANG Yi-bin, ZHANG Si-cong, TAN Hou-zhang, WANG Meng, ZHANG Xiao-dong, YANG Zu-wang. Analysis of High-temperature Corrosion and Sulfide Deposits Formed on Water-wall Tubes under Low-NOx Combustion Mode for Low-qualities Bituminous Coal[J]. Proceedings of the CSEE, 2020, 40(24): 8058-8066,8242. DOI: 10.13334/j.0258-8013.pcsee.200119
Citation: WANG Yi-bin, ZHANG Si-cong, TAN Hou-zhang, WANG Meng, ZHANG Xiao-dong, YANG Zu-wang. Analysis of High-temperature Corrosion and Sulfide Deposits Formed on Water-wall Tubes under Low-NOx Combustion Mode for Low-qualities Bituminous Coal[J]. Proceedings of the CSEE, 2020, 40(24): 8058-8066,8242. DOI: 10.13334/j.0258-8013.pcsee.200119

劣质烟煤低氮燃烧模式下水冷壁高温腐蚀与硫化物沉积形成分析

Analysis of High-temperature Corrosion and Sulfide Deposits Formed on Water-wall Tubes under Low-NOx Combustion Mode for Low-qualities Bituminous Coal

  • 摘要: 大型燃煤机组超低排放改造中普遍采用炉内空气分级燃烧+低氮燃烧器改造技术,以显著降低炉内氮氧化物的生成。但随着入炉煤品质不断变差,煤中灰分与硫含量偏高,严重偏离设计煤种,低氮燃烧模式下水冷壁发生结焦与高温腐蚀的风险骤增。对某台330MW热电机组炉内分离燃尽风(seperated over fire air, SOFA)喷口与F层燃烧器之间水冷壁管表面的腐蚀层与沉积层样品进行了收集,发现管壁粘附的沉积物呈层状结构,物理剥离各层后分别进行了元素含量测定和矿物相表征,以及腐蚀层的形貌与元素能谱分析。结果表明:腐蚀层主要为多种铁的硫化物与氧化物和PbS,还含有少量As、Ge、Ga、Se和Zn等元素;水冷壁管沉积物内层和中层富集Fe、S、Pb和Zn元素,主要以FeS、FeS2、PbS,ZnS和ZnAl1.04S2.13形式存在,但Pb仅在内层富集;外层以硅铝酸盐、铝酸盐为主,含有少量硫化物。结合热力学计算可知,沉积层中Pb和Zn元素的富集,主要源于烟煤燃烧中析出的气态含Pb和Zn组分同H2S反应生成的,它们主要以冷凝和热泳沉积的方式到达壁面。沉积物中Zn和Pb富集量约是煤中Zn和Pb含量的3~4个数量级,可以用于评估炉内水冷壁管材硫化物的腐蚀程度。

     

    Abstract: Air-staged combustion and low-NOx burner retrofitting are commonly adopted for reducing the formation of NOx in furnace by most of large-scale coal-fired units with ultra-low pollution emission. However, the risk of slagging and high-temperature corrosion on water-wall tubes which are exposed in a strongly reducing atmosphere, is sharply increased when the unit is operated under low-NOx combustion condition. Because sulfur and ash content in the feeding bituminous coal are higher and different from that of the designed coal. Some corrosion layer and deposits adhered on water-wall tubes at the location between separated over fire air(SOFA) nozzle and F burner level, were sampled from an actual boiler. The deposits show a layered structure which is distinguished by its color. Each layer of deposits after physically detach ing was characterized by X-Ray fluorescence spectrometer(XRF) and X-Ray diffraction(XRD). The morphology and elemental content of corrosion layer were analyzed by Scanning Electron Microscope(SEM) instrument. The results show that the corrosion layer is mainly consisted of various iron sulfides and oxides, and PbS. It also contains minor of As, Ge, Ga, Se and Zn elements. Fe, S, Zn and Pb elements are enriched in the innermost and middle layers of deposits, and they mainly exist as FeS, FeS2, PbS, ZnS and ZnAl1.04S2.13. However, Pb element is found only in the innermost of deposits. The outermost layer of deposits contains large amounts of aluminosilicates and aluminates, minor of sulfides. The Pb and Zn enrichment in deposits could be well explained via the reaction pathway that is the gaseous Pb and Zn colliding with high H2S concentration giving birth to gaseous ZnS and PbS. Theses gaseous sulfides are transported to the surface of water-wall tubes via condensation and thermophoresis deposition. Enrichments of Zn and Pb in deposits are about three to four orders of magnitude higher than that of Zn and Pb in raw coal, which would be an index for evaluating the sulfide corrosion behavior of water-wall tubes.

     

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