陈自勇, 程旻, 廖强, 丁玉栋, 朱恂, 付乾, 张俊楠, 赵偲妍. 燃煤锅炉烟气侧换热表面的积灰机制及影响因素[J]. 中国电机工程学报, 2019, 39(5): 1349-1366. DOI: 10.13334/j.0258-8013.pcsee.180430
引用本文: 陈自勇, 程旻, 廖强, 丁玉栋, 朱恂, 付乾, 张俊楠, 赵偲妍. 燃煤锅炉烟气侧换热表面的积灰机制及影响因素[J]. 中国电机工程学报, 2019, 39(5): 1349-1366. DOI: 10.13334/j.0258-8013.pcsee.180430
CHEN Zi-yong, CHENG Min, LIAO Qiang, DING Yu-dong, ZHU Xun, FU Qian, ZHANG Jun-nan, ZHAO Si-yan. A Review on Ash Deposition on Heat Exchanger Surface in Coal-fired Boilers:Mechanisms and Influence Factors[J]. Proceedings of the CSEE, 2019, 39(5): 1349-1366. DOI: 10.13334/j.0258-8013.pcsee.180430
Citation: CHEN Zi-yong, CHENG Min, LIAO Qiang, DING Yu-dong, ZHU Xun, FU Qian, ZHANG Jun-nan, ZHAO Si-yan. A Review on Ash Deposition on Heat Exchanger Surface in Coal-fired Boilers:Mechanisms and Influence Factors[J]. Proceedings of the CSEE, 2019, 39(5): 1349-1366. DOI: 10.13334/j.0258-8013.pcsee.180430

燃煤锅炉烟气侧换热表面的积灰机制及影响因素

A Review on Ash Deposition on Heat Exchanger Surface in Coal-fired Boilers:Mechanisms and Influence Factors

  • 摘要: 工业燃煤锅炉烟气中含有大量的飞灰颗粒、粘性物质和酸性气体,其中飞灰颗粒易与其他物质发生耦合作用,在换热器受热面上发生沉积而形成积灰,会对设备换热性能和系统稳定运行造成严重影响,因此积灰问题是亟待解决的难题。而影响积灰的因素众多,不同运行工况和换热器结构条件下,受热面上的积灰过程差异较大。为深入了解积灰特性和影响积灰的关键因素,首先阐述燃煤锅炉烟气中飞灰的形成、传输、粘附和生长机制;接着详细分析影响飞灰颗粒在换热器受热面上沉积的主要因素和影响规律,并归纳总结积灰对换热性能影响的准则关联式;最后,根据各种因素对积灰影响规律的分析,为高热效、抗积灰换热器的结构设计和运行工况选择提供指导思路,并对烟气侧换热表面积灰特性的研究前景进行展望。

     

    Abstract: Flue gas of industrial coal-fired boiler contains lots of fly ash particles, viscous substances and acid gases.Among them, fly ash particles are easy to interact with other substances and form ash deposition on the heating surface of the heat exchanger, which can influence the heat transfer performance of the equipment and the stable operation of system. Therefore, the method which can decrease or even avoid the fly ash deposition is an important research topic for the practical application. There are many factors affecting the deposition of fly ash particles, such as working condition and heat exchanger structure that may lead to considerably different fly ash deposition processes on the heated surface. In order to well understand the influence factors and characteristics of ash deposition on heat transfer surface, the existed researches were reviewed and analyzed in this paper. Firstly, the formation,transportation, adhesion and growth mechanism of fly ash in boiler system were expounded. Then, the main influence factors and influence rules of the fly ash deposition were analyzed in detail and the correlation formulas of the effect of ash deposition on heat transfer performance are summarized.Finally, guidelines were provided for designing the anti-fouling and high performance heat exchanger, which can offer help to select the suitable operation conditions for reducing ash deposition. Furthermore, the shortages of existed researches on ash deposition at the heat transfer surface and the future research directions were discussed.

     

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