一种新型永磁交流接触器及其控制电路
A New Permanent Magnet AC Contactor and Its Control Circuit
-
摘要: 提出一种带分断保护装置的新型永磁交流接触器,接触器分为机构部分与控制电路部分。当永磁接触器控制回路失电或者退磁线圈出现故障、接触器无法正常分断时,保护装置此时会被触发,迫使接触器铁心克服永磁体吸力进行强制分断。设计了一种控制电路与接触器进行配合工作,电路分正常工作电路和保护电路两部分。正常工作电路负责控制接触器进行正常的分断与吸合操作,保护电路则负责检测并触发保护装置进行强制分断保护。为提高电路可靠性,保护电路全部采用逻辑电路进行设计,无CPU控制单元。同时,为提高供电可靠性,保护电路与正常工作电路电源单独进行设计,保护电路电源采用接触器主触头380V线电压供电。通过实验研究了分断控制电压与辅助触头电压间的时延,此时延作为保护电路的设计基准。同时进行了分断保护特性实验,实验结果表明所提出的新型交流永磁接触器在正常工作回路失电或者出现故障时,保护装置可有效解决永磁接触器无法分断的问题,大幅提高永磁接触器的工作可靠性。Abstract: A new permanent magnet AC contactor was presented. When the contactor encounters breaking failure, the contactor can be forced to break under the actuation of a designed protection mechanism. A control circuit was developed to work with the making and breaking operations. The circuit was developed as two separate parts, the normal working circuit and the protection circuit. The normal working circuit was used for the normal operations and the protection circuit was used for the breaking protection when failure happened. In order to increase the working reliability, the power supply to the protection circuit was designed separately with the power of the normal working circuit. The power supply to the protection circuit was selected as the 380 V line voltage of the contactor contacts and the circuit was developed based on digital logic circuit design, without MCU. Time delay between the breaking control voltage and the auxiliary contact voltage was investigated. This time delay was used in the logic circuit design. Experimental results show that when the normal working circuit or the demagnetization coil encounters failure, the proposed contactor still can break effectively and potential electric damages can be avoided.