基于KECA-GRNN的风电机组齿轮箱状态监测与健康评估
CONDITION MONITORING AND HEALTH ASSESSMENT OF WIND TURBINE GEARBOX BASED ON KECA-GRNN
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摘要: 为及时准确地评价风电机组齿轮箱的健康程度,提出一种基于KECA-GRNN的性能监测与评估方法。该方法分为状态监测、故障预测、健康评估3个阶段。在状态监测阶段,将KECA算法应用到风电机组的性能监测中,并采用SPE统计量监测齿轮箱状态。在故障预测阶段,将KECA算法提取的主元数据作为GRNN模型输入,建立KECA-GRNN预测模型,并采用预测残差的变化趋势定义报警限,实现故障的早期预警。在健康评估阶段,将多变量预测残差进行融合,增强评估的可靠性。最后,将该方法应用于某风场一台1.5 WM风电机组在故障前近2个月的部分SCADA数据中,结果表明可提前2周获知齿轮箱发生异常,实现了对风电机组齿轮箱健康状态的准确评估。Abstract: In order to evaluate the health degree of the gearbox of wind turbine timely and accurately,this paper proposes a performance monitoring and evaluation method based on KECA-GRNN. This method is divided into three stages:condition monitoring,fault prediction and health assessment. In the condition monitoring stage,KECA algorithm is applied to the performance monitoring of wind turbines,and SPE statistics data are used to monitor the state of gearboxes. In the stage of fault prediction,the master metadata extracted by KECA algorithm is used as the input of GRNN model to establish the KECA-GRNN prediction model,and the change trend of prediction residual is used to define the alarm limit to realize the early warning of fault. In the stage of health assessment,the multivariate prediction residuals are integrated to enhance the reliability of assessment. Finally,the method is applied to the SCADA data of a 1.5 MW wind turbine in a wind farm nearly two months before the failure. The results show that the abnormal condition of the gearbox can be known two weeks in advance,which realized the accurate assessment of the healthy state of a wind turbine gearbox.