陈国维, 黄雪梅, 张磊安, 王景华, 刘卫生. 风电叶片表面喷砂打磨工艺研究[J]. 太阳能学报, 2021, 42(8): 302-307. DOI: 10.19912/j.0254-0096.tynxb.2019-0758
引用本文: 陈国维, 黄雪梅, 张磊安, 王景华, 刘卫生. 风电叶片表面喷砂打磨工艺研究[J]. 太阳能学报, 2021, 42(8): 302-307. DOI: 10.19912/j.0254-0096.tynxb.2019-0758
Chen Guowei, Huang Xuemei, Zhang Leian, Wang Jinghua, Liu Weisheng. STUDY ON SAND GRINDING TECHNOLOGY OF WIND TURBINE BLADE SURFACE[J]. Acta Energiae Solaris Sinica, 2021, 42(8): 302-307. DOI: 10.19912/j.0254-0096.tynxb.2019-0758
Citation: Chen Guowei, Huang Xuemei, Zhang Leian, Wang Jinghua, Liu Weisheng. STUDY ON SAND GRINDING TECHNOLOGY OF WIND TURBINE BLADE SURFACE[J]. Acta Energiae Solaris Sinica, 2021, 42(8): 302-307. DOI: 10.19912/j.0254-0096.tynxb.2019-0758

风电叶片表面喷砂打磨工艺研究

STUDY ON SAND GRINDING TECHNOLOGY OF WIND TURBINE BLADE SURFACE

  • 摘要: 针对风电叶片手工砂轮打磨费时费力且精度低的问题,提出以喷砂打磨工艺代替传统砂轮打磨,运用数值计算与实验相结合的方法研究流体与颗粒的运动规律及喷砂工艺参数对叶片表面形貌的影响。基于流体力学理论与牛顿第二定律建立喷射过程的数值模拟,研究喷射流体与颗粒的运动规律;利用扫描电子显微镜分析不同喷砂工艺参数下叶片微观形貌的形成机制。喷管内颗粒运动模型表明,使喷口空气与颗粒流速均匀的最优喷砂工艺参数为喷射压强0.7 MPa、喷管长度0.5 m。喷砂实验表明,喷漆表面满足最低吸力8 MPa要求,打磨后喷漆面附着力的大小主要受喷射压强影响,打磨的均匀程度主要受颗粒直径影响。

     

    Abstract: To solve the problems of low efficiency and low precision of traditional hand grinding for wind turbine blades surface,a sand blasting process was proposed. The movement rules of fluid and particles and the influence of sandblasting parameters on the surface morphology of blades were studied by the method of combining the numerical calculation and experiments. Firstly,based on the theory of fluid mechanics and Newton’s second law,the numerical simulation of spraying process was established to obtain the motion law of spraying fluid and particles. Then the formation mechanism of blade’s micro-morphology under different sand blasting parameters was analyzed by scanning electron microscopy. The on-site test show that the optimum parameters of sand blasting keeping the uniform velocity of air and particles in nozzle were spray pressure 0.7 MPa,nozzle length 0.5 m and the spray paint surface met the minimum suction requirement of 8 MPa. Furthermore,conclusions can be drawn that the adhesion of the spray paint surface and uniformity were mainly affected by the spray pressure and particles diameter respectively.

     

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