凌智, 金质儒, 王轩, 田华. 内燃机余热回收低压有机朗肯循环系统性能优化及试验[J]. 内燃机学报, 2024, 42(5): 456-462. DOI: 10.16236/j.cnki.nrjxb.202405053
引用本文: 凌智, 金质儒, 王轩, 田华. 内燃机余热回收低压有机朗肯循环系统性能优化及试验[J]. 内燃机学报, 2024, 42(5): 456-462. DOI: 10.16236/j.cnki.nrjxb.202405053
Ling Zhi, Jin Zhiru, Wang Xuan, Tian Hua. Performance Optimization and Experimental Study of Low-Pressure Organic Rankine Cycle for Engine Waste Heat Recovery[J]. Transactions of CSICE, 2024, 42(5): 456-462. DOI: 10.16236/j.cnki.nrjxb.202405053
Citation: Ling Zhi, Jin Zhiru, Wang Xuan, Tian Hua. Performance Optimization and Experimental Study of Low-Pressure Organic Rankine Cycle for Engine Waste Heat Recovery[J]. Transactions of CSICE, 2024, 42(5): 456-462. DOI: 10.16236/j.cnki.nrjxb.202405053

内燃机余热回收低压有机朗肯循环系统性能优化及试验

Performance Optimization and Experimental Study of Low-Pressure Organic Rankine Cycle for Engine Waste Heat Recovery

  • 摘要: 利用工质比热容与余热源之间的匹配关系,提出了缸套水与烟气余热分别由五氟丙烷(R245fa)工质两相区与过热区匹配吸收的单回路低蒸发压力有机朗肯循环(SLL-ORC),并与复杂度相当的预回热CO2跨临界动力循环(PR-CTPC)进行对比.结果表明:在回收余热温度低、缸套水余热量大的内燃机余热时,SLL-ORC性能较好,其理论最大输出功率为16.13 kW,对应蒸发压力为910 kPa、过热度为80℃,且余热回收系统具有较高的热效率.基于此SLL-ORC构型搭建试验台架,试验验证了缸套水在R245fa工质两相区回收的可行性,在试验测试余热源和透平转速均未达到设计值时系统发电机产生的电能为9.41 kW,有效提升柴油机热效率绝对值可达2.98%.

     

    Abstract: A single-loop low-evaporative-pressure organic Rankine cycle(SLL-ORC)with jacket water and exhaust gas waste heat,absorbed by the two-phase zone and superheat zone of R245fa workpiece respectively,was proposed by using the matching relationship between the specific heat capacity of the workpiece and the waste heat source,and by compared with a pre-recuperative CO2 trans-critical power cycle(PR-CTPC)of comparable complexity. The results show that the SLL-ORC performs better in recovering waste heat from engines with lower waste heat temperature and higher waste heat from jacket water. The waste heat recovery system has higher thermal efficiency with a theoretical maximum output work of 16.13 k W corresponding to an evaporative pressure of 910 k Pa and a superheat of 80 ℃. Based on this SLL-ORC configuration,an experimental rig was built to verify the feasibility of jacket water recovery in the two-phase region of R245fa work material. In the experimental test,the power generated by the system generator reaches 9.41 k W when both the waste heat source and the turbine speed do not reach the design value,effectively improving the absolute value of diesel engine thermal efficiency up to 2.98%.There is still much room for subsequent improvement if the system works in the design point.

     

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