李金成, 尧命发, 郑尊清, 王浒. 实现低NOx排放的紧耦合后处理器匹配[J]. 内燃机学报, 2023, 41(2): 141-149. DOI: 10.16236/j.cnki.nrjxb.202302017
引用本文: 李金成, 尧命发, 郑尊清, 王浒. 实现低NOx排放的紧耦合后处理器匹配[J]. 内燃机学报, 2023, 41(2): 141-149. DOI: 10.16236/j.cnki.nrjxb.202302017
Li Jincheng, Yao Mingfa, Zheng Zunqing, Wang Hu. A Close-Couple Aftertreatment Matching Research for Low NOx Emissions[J]. Transactions of CSICE, 2023, 41(2): 141-149. DOI: 10.16236/j.cnki.nrjxb.202302017
Citation: Li Jincheng, Yao Mingfa, Zheng Zunqing, Wang Hu. A Close-Couple Aftertreatment Matching Research for Low NOx Emissions[J]. Transactions of CSICE, 2023, 41(2): 141-149. DOI: 10.16236/j.cnki.nrjxb.202302017

实现低NOx排放的紧耦合后处理器匹配

A Close-Couple Aftertreatment Matching Research for Low NOx Emissions

  • 摘要: 重型柴油机排放法规不断降低氮氧化物(NOx)限值,采用紧耦合选择性催化还原(SCR)是预期技术路线之一,但是否需采用紧耦合柴油氧化催化器(DOC)以改善紧耦合SCR入口NO2比例仍需要进一步探讨.通过一台商用柴油机,在GT-Power平台分别搭建DOC和SCR小样模型,基于小样试验数据和遗传算法对反应动力学机理参数进行初步标定,然后使用测试循环数据对机理参数进行修正,进而构建了DOC-DPF-SCR-ASC系统模型.基于系统模型对采用紧耦合DOC的必要性进行了探讨,结果表明:紧耦合DOC会增加紧耦合SCR前的热惯性,使紧耦合SCR的冷起动性能变差.基于系统模型还开展了两级SCR之间的体积匹配,可知柴油机采用主SCR体积为9.94 L时,匹配紧耦合体积为2.13 L的SCR可使系统冷起动工况SCR转化效率由63.0%提高到77.8%,NOx排放降低了42.4%;冷、热起动世界统一瞬态循环(WHTC)加权后的NOx排放由0.38 g/(kW·h)下降到0.21 g/(kW·h),降低了44.7%.

     

    Abstract: Heavy-duty diesel engine emission regulations continue to reduce nitrogen oxide(NOx) limits,and using close-couple selective catalytic reduction(SCR) is one of the expected technical routes. However,whether it is necessary to use a close-couple diesel oxidation catalytic(DOC) to improve the NO2 ratio at the inlet of the closecouple SCR still needs further investigation. The DOC and SCR small sample models were respectively developed in this study based on GT-Power platform for a commercial diesel engine. Initial calibration of reaction kinetic mechanism parameters based on small sample test data and genetic algorithms,a DOC-DPF-SCR-ASC combined system model was built by preliminary calibration,and then using the test cycle data to correct the mechanism parameters. Based on the system model,the necessity of using close-couple DOC was discussed,and the results show that close-couple DOC will increase the thermal inertia before the close-couple SCR and reduce the cold start performance of the close-couple SCR. A volume matching study between the two-stage SCRs was also carried out.When the main SCR volume is 9.94 L,matching the close-couple SCR with a volume of 2.13 L can make the SCR conversion efficiency under cold start to increase from 63.0% to 77.8% and NOx is decreased by 42.4%. Weighted NOx specific emissions obtained on hot and cold world harmonized transient cycle(WHTC) operating cycles are decreased from 0.38 g/(k W·h) to 0.21 g/(kW·h),a decrease of 44.7%.

     

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