王昱晴, 袁田, 聂霖, 武文华, 张锦, 何秋萍. 玻璃绝缘子玻璃件缺陷的机器视觉检测方法[J]. 高电压技术, 2022, 48(12): 4933-4940. DOI: 10.13336/j.1003-6520.hve.20211898
引用本文: 王昱晴, 袁田, 聂霖, 武文华, 张锦, 何秋萍. 玻璃绝缘子玻璃件缺陷的机器视觉检测方法[J]. 高电压技术, 2022, 48(12): 4933-4940. DOI: 10.13336/j.1003-6520.hve.20211898
WANG Yuqing, YUAN Tian, NIE Lin, WU Wenhua, ZHANG Jin, HE Qiuping. Machine Vision Inspection Method for Defects of Glass Insulator[J]. High Voltage Engineering, 2022, 48(12): 4933-4940. DOI: 10.13336/j.1003-6520.hve.20211898
Citation: WANG Yuqing, YUAN Tian, NIE Lin, WU Wenhua, ZHANG Jin, HE Qiuping. Machine Vision Inspection Method for Defects of Glass Insulator[J]. High Voltage Engineering, 2022, 48(12): 4933-4940. DOI: 10.13336/j.1003-6520.hve.20211898

玻璃绝缘子玻璃件缺陷的机器视觉检测方法

Machine Vision Inspection Method for Defects of Glass Insulator

  • 摘要: 有缺陷的玻璃件胶装投运后会频繁自爆,威胁电网的稳定运行,应尽可能在生产线上就予以剔除。针对现有缺陷检测方法的效果未达预期的现状,提出了一种基于机器视觉技术的玻璃件缺陷检测方法。通过对均匀光源和激光点光源检测玻璃件缺陷的原理进行分析,确定了两种光源联合使用的机器视觉检测方法,并研发出一套图像识别算法,建立了缺陷特征评价指标,实现了伞盘及伞棱部位气泡和裂缝缺陷的自动识别。试验证明,所提出的检测方法兼顾了均匀光源检测方法布置简单、采集快速和激光检测方法现象明显、算法简单、准确率高的优点,具备实际应用价值。

     

    Abstract: Defective glass components will explode frequently after being put into operation, which threatens the stable operation of power grid. It is necessary to remove the defective glass as much as possible on the production line. However, the existing defect detection methods of glass is not effective enough as expected. Thus, a glass defect inspection method based on machine vision is proposed. After analyzing the principles of detecting glass defects with uniform light sources and laser point sources respectively, the proposed method uses both light sources in combination along with the machine vision inspection method. We also developed an image recognition algorithm and established a set of indexes of defect characteristics, and eventually realized automatic identification of bubbles and crack defects in the plates and ridges of glass insulators. Experiments show that the proposed inspection method has the advantages of using uniform light sources, namely the simple layout and fast acquisition, as well as the advantages of using laser light sources, namely the obvious phenomenon, simple algorithm and high accuracy. The results indicate the potential of practically applying the proposed method.

     

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