侯帅, 傅明利, 贾磊, 伍国兴, 罗智奕, 徐曙. 220 kV XLPE绝缘材料长期老化性能及寿命评价[J]. 高电压技术, 2023, 49(12): 4900-4910. DOI: 10.13336/j.1003-6520.hve.20221605
引用本文: 侯帅, 傅明利, 贾磊, 伍国兴, 罗智奕, 徐曙. 220 kV XLPE绝缘材料长期老化性能及寿命评价[J]. 高电压技术, 2023, 49(12): 4900-4910. DOI: 10.13336/j.1003-6520.hve.20221605
HOU Shuai, FU Mingli, JIA Lei, WU Guoxing, LUO Zhiyi, XU Shu. Long-term Aging Performances and Life Evaluation of 220 kV XLPE Insulation Materials[J]. High Voltage Engineering, 2023, 49(12): 4900-4910. DOI: 10.13336/j.1003-6520.hve.20221605
Citation: HOU Shuai, FU Mingli, JIA Lei, WU Guoxing, LUO Zhiyi, XU Shu. Long-term Aging Performances and Life Evaluation of 220 kV XLPE Insulation Materials[J]. High Voltage Engineering, 2023, 49(12): 4900-4910. DOI: 10.13336/j.1003-6520.hve.20221605

220 kV XLPE绝缘材料长期老化性能及寿命评价

Long-term Aging Performances and Life Evaluation of 220 kV XLPE Insulation Materials

  • 摘要: 高压电力电缆用交联聚乙烯(XLPE)绝缘材料的长期老化性能决定电缆的运行可靠性和工作寿命,为了评价220 kV国产XLPE绝缘材料长期工作可靠性,文中以进口220 kV XLPE电缆绝缘料作参照,系统地对比研究了国产220 kV试制电缆料在长期电、热老化特性上的差异。针对两款220 kV交流电缆绝缘料,首先开展了长期热氧老化实验,并采用力学性能测试、红外光谱和差示扫描量热法(DSC)对材料热氧老化行为进行了表征。之后针对片状试样开展了恒压电老化寿命测试,根据老化寿命理论模型,分别获得了两款220 kV XLPE绝缘材料的热氧老化和电老化寿命。热氧老化测试结果表明:国产试制料的氧化速率较慢,但结晶性能和机械性能较差,以机械性能降至初值的30%为绝缘失效标准,进口料与国产试制料的热氧老化寿命分别为32.85年和29.14年,国产试制料整体耐热氧老化性能稍逊于进口料。恒压长期电老化测试结果表明:进口商用料与国产试制料电老化寿命n指数分别为16.84和17.03,国产试制料的整体耐电老化性能相对稍优;国产220 kV电缆绝缘材料的长期老化性能已经达到与进口同级材料接近水平。

     

    Abstract: The long-term aging performance of cross-linked polyethylene (XLPE) insulation material for high-voltage power cables will determine the operating reliability and working life of cables. This work aims to evaluate the long-term working reliability of the domestic 220 kV XLPE insulation material. An imported 220 kV XLPE cable insulation material was taken as a reference, and the electrical and thermal aging characteristics of domesticaly trial-produced 220 kV cable material were comparatively studied. For the two 220 kV AC cable insulation materials, the long-term thermal-oxidative aging tests were carried out, and the mechanical properties, infrared spectroscopy and differential scanning calorimetry (DSC) were used to characterize the thermal-oxidative aging behavior of the materials. Then the constant stress electrical aging tests were carried out using sheet samples. According to the aging life theoretical model, the thermal-oxidative aging and electrical aging lives of the two 220 kV XLPE insulating materials were evaluated. The thermal-oxidative aging test results show that the oxidation rate of domestic trial-produced material is slower, however, its crystallization and mechanical property are relatively inferior. If when the mechanical property is dropped to 30% of the initial value is set as the insulation failure criterion, the thermal-oxidative aging life of imported and domestic materials are 32.85 years and 29.14 years, respectively. The thermal-oxidative aging resistance of domestic trial-produced material is slightly inferior to that of imported material. The constant stress long-term electrical aging test results show that the n indexes of electrical aging life for imported material and domestic trial-produced material are 16.84 and 17.03, respectively. The electrical aging resistance of the domestic trial-produced material is relatively better. The long-term aging performances of domestic 220 kV cable insulation material have reached the level close to that of imported materials.

     

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