李显东, 熊鼎, 肖天飞, 蓝茗演, 何桦, 李剑. 纳米铜电脉冲烧结电阻时变特性[J]. 高电压技术, 2023, 49(10): 4429-4435. DOI: 10.13336/j.1003-6520.hve.20221195
引用本文: 李显东, 熊鼎, 肖天飞, 蓝茗演, 何桦, 李剑. 纳米铜电脉冲烧结电阻时变特性[J]. 高电压技术, 2023, 49(10): 4429-4435. DOI: 10.13336/j.1003-6520.hve.20221195
LI Xiandong, XIONG Ding, XIAO Tianfei, LAN Mingyan, HE Hua, LI Jian. Time-varying Resistance Characteristic of Nano-copper Electric Pulse Sintering[J]. High Voltage Engineering, 2023, 49(10): 4429-4435. DOI: 10.13336/j.1003-6520.hve.20221195
Citation: LI Xiandong, XIONG Ding, XIAO Tianfei, LAN Mingyan, HE Hua, LI Jian. Time-varying Resistance Characteristic of Nano-copper Electric Pulse Sintering[J]. High Voltage Engineering, 2023, 49(10): 4429-4435. DOI: 10.13336/j.1003-6520.hve.20221195

纳米铜电脉冲烧结电阻时变特性

Time-varying Resistance Characteristic of Nano-copper Electric Pulse Sintering

  • 摘要: 纳米铜电脉冲烧结是一种高强度、高耐温、低耗能的快速芯片封装技术,具有广阔的应用前景。然而现有研究主要关注于技术的应用优化,对于瞬态烧结过程的物理机制探索较少。为此,文中重点研究了电脉冲作用下纳米铜烧结样品的电阻时变特性,并结合高速摄影、剪切测试、扫描电镜等观测手段,进一步阐释了样品电阻的演变规律。研究结果表明,样品电阻与剪切强度具有良好的对应关系,即电阻越低、剪切强度越大。首次脉冲放电时,样品电阻主要受纳米铜颗粒键合反应的影响,随时间呈先下降后平稳的趋势;后续脉冲放电时,电阻主要受焦耳加热效应的影响,随时间呈上升速度趋缓的变化。电脉冲烧结存在最佳放电次数:当小于最佳次数时,焊层随放电次数的增加变得愈加致密,使其电阻减小而剪切强度增大;当大于最佳次数时,焊层劣化随放电次数的增加而加重,导致电阻增大而剪切强度减小。最后提出了一种样品电阻的计算模型,该模型能准确预测电脉冲作用下电阻的时变特性。

     

    Abstract: Nano-copper electric pulse sintering is a kind of rapid chip packaging technology, which has the advantages of high strength, high temperature resistance and low energy consumption. This new packaging process has broad prospects, whereas, the existing researches mainly focus on application optimization and the physical mechanism of instantaneous sintering process is rarely explored. With the aid of high-speed photography, shear test, scanning electron microscope and so on, the time-varying characteristic of resistance of nano-copper sintering sample is researched in this paper. The results show that there is a clearly inverse relationship between sample resistance and shear strength, and the lower the sample resistance is, the higher the shear strength will be. During the first pulse discharge, the resistance mainly depends on the bond of nano-copper particles, which decreases at first and then stabilizes with time. During the subsequent pulse, the resistance rises and the rising rate slows down with time, which is affected by the Joule heating effect. Moreover, there is an optimal number of discharges for pulse sintering. At first, the solder layer becomes denser with the increase of number of discharges, which results in the resistance's decrease and the increase of shear strength. When the number of discharges exceeds the optimal value, the solder layer seems to deteriorate with the increase of discharges number then the resistance rises and shear strength reduces. At last, a calculation model of sample resistance is proposed, which can accurately predict the time-varying characteristics of resistance under electric pulses.

     

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