赵子轩, 左强林, 雷乔舒, 葛昌晶, 陈庚, 屠幼萍. 直流支撑电容器圆元件膜层间压强在线测试与改进计算模型[J]. 高电压技术, 2025, 51(5): 2268-2273. DOI: 10.13336/j.1003-6520.hve.20241684
引用本文: 赵子轩, 左强林, 雷乔舒, 葛昌晶, 陈庚, 屠幼萍. 直流支撑电容器圆元件膜层间压强在线测试与改进计算模型[J]. 高电压技术, 2025, 51(5): 2268-2273. DOI: 10.13336/j.1003-6520.hve.20241684
ZHAO Zixuan, ZUO Qianglin, LEI Qiaoshu, GE Changjing, CHEN Geng, TU Youping. Online Testing and Improved Calculation Model for Inter-layer Pressure of Circular Elements in DC-link Capacitor[J]. High Voltage Engineering, 2025, 51(5): 2268-2273. DOI: 10.13336/j.1003-6520.hve.20241684
Citation: ZHAO Zixuan, ZUO Qianglin, LEI Qiaoshu, GE Changjing, CHEN Geng, TU Youping. Online Testing and Improved Calculation Model for Inter-layer Pressure of Circular Elements in DC-link Capacitor[J]. High Voltage Engineering, 2025, 51(5): 2268-2273. DOI: 10.13336/j.1003-6520.hve.20241684

直流支撑电容器圆元件膜层间压强在线测试与改进计算模型

Online Testing and Improved Calculation Model for Inter-layer Pressure of Circular Elements in DC-link Capacitor

  • 摘要: 直流支撑电容器广泛应用在柔直输电系统中,其核心元件电容器由介质薄膜卷绕加工而成,卷绕产生层间压强,且层间压强对电容器绝缘性能具有重要影响,但其测量和计算是难点,在行业内并未达成共识。该文从目前采用的圆元件内部层间压强的计算模型出发,同时采用在机测试法用半自动卷绕机对2层粗化膜和2层金属化膜的元件内部压强进行了多次实测,实测结果表明元件内部层间压强比目前的理论计算压强大1个数量级以上。经研究分析可知,现有的层间压强计算模型没有考虑卷绕机牵引力对膜层间压强的影响,也没有考虑元件卷绕直径变化对膜层间压强的影响。该文根据力矩平衡原理,提出了层间压强的改进计算模型,并结合实验结果,给出了计算模型中考虑元件卷绕机牵引力的的修正系数。研究结果提供了电容器圆元件内部膜层间压强分布的测量方法与理论计算的修正方法,可以为电容器卷绕工艺提供指导和建议。

     

    Abstract: DC-link capacitors are widely used in flexible DC transmission systems. The core component of these capacitors is made by winding dielectric films, which generates inter-layer pressure during the winding process. The inter-layer pressure has a significant impact on the insulation performance of capacitors, however, its measurement and calculation pose challenges and lack consensus within the industry. In this paper, based on the current calculation model of inter-layer pressure inside the circular element, the internal pressure of the element with 2 layers of coarse film and 2 layers of metallized film was measured several times by using a semi-automatic winding machine. The measured results show that the dispersion of the measured data is small and the reproducibility meets the requirements. However, the measured inter-layer pressures inside the elements are more than one order of magnitude stronger than the current theoretical calculation pressure. Through research and analysis, it is proposed that the current calculation model of interlayer pressure of circular element does not consider the influence of traction force of winding machine on the interlayer pressure, nor does it consider the influence of the change of winding diameter on the inter-layer pressure. Based on the principle of torque balance, this paper proposes an improved computational model for interlayer pressure. Additionally, incorporating experimental data, a correction factor is introduced into the computational model to account for the traction force applied during the winding process. The research provides a method for measuring the distribution of interlayer pressure between dielectric films within cylindrical capacitor components and presents a refined theoretical calculation approach. These findings offer valuable guidance and recommendations for optimizing capacitor winding processes.

     

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