刘靖舟, 吴致远, 王致远, 王泽, 刘尚书, 王伟. 多应力作用下不同材料结构金属化膜自愈特性[J]. 高电压技术, 2025, 51(5): 2274-2284. DOI: 10.13336/j.1003-6520.hve.20241411
引用本文: 刘靖舟, 吴致远, 王致远, 王泽, 刘尚书, 王伟. 多应力作用下不同材料结构金属化膜自愈特性[J]. 高电压技术, 2025, 51(5): 2274-2284. DOI: 10.13336/j.1003-6520.hve.20241411
LIU Jingzhou, WU Zhiyuan, WANG Zhiyuan, WANG Ze, LIU Shangshu, WANG Wei. Self-healing Characteristics of Metallized Films with Different Material Structures Under Multi-stress Conditions[J]. High Voltage Engineering, 2025, 51(5): 2274-2284. DOI: 10.13336/j.1003-6520.hve.20241411
Citation: LIU Jingzhou, WU Zhiyuan, WANG Zhiyuan, WANG Ze, LIU Shangshu, WANG Wei. Self-healing Characteristics of Metallized Films with Different Material Structures Under Multi-stress Conditions[J]. High Voltage Engineering, 2025, 51(5): 2274-2284. DOI: 10.13336/j.1003-6520.hve.20241411

多应力作用下不同材料结构金属化膜自愈特性

Self-healing Characteristics of Metallized Films with Different Material Structures Under Multi-stress Conditions

  • 摘要: 金属化膜电容器常采用聚丙烯薄膜作为介质材料,薄膜的自愈特性等物性特征是决定电容器综合性能的关键因素,研究金属化膜自愈特性的构效关系迫在眉睫。该文研究了多物理场下方阻、基膜厚度、镀层结构等薄膜结构参数对金属化膜自愈特性的影响,模拟了金属化膜在实际运行工况下发生自愈的过程,统计了不同种类金属膜实验后的自愈形貌,总结了不同材料特性金属化膜发生自愈时的自愈参数随物理场变化的规律并分析其自愈机理,初步建立了金属化膜结构参数与其自愈特性的关联关系。研究结果表明:金属层方阻在高温下对自愈过程影响更显著,高压强下方阻变化对于自愈过程的影响很小;聚丙烯薄膜厚度增加会加剧金属膜的自愈过程,基膜厚度提高至5.8 μm时薄膜自愈后表面出现明显炭化现象;以锌铝合金为表面电极的金属膜自愈损耗相较于纯铝金属膜更小,有利于延长电容器的使用寿命。论文研究可为国产金属化膜结构参数的设计优化提供理论参考。

     

    Abstract: Metallized film capacitors often use polypropylene film as the dielectric material. The self-healing properties of the film are the key factors to determine the comprehensive performance of the capacitor. It is urgent to study the structure-activity relationship of the self-healing properties of metallized film. We studied the effects of film structural parameters such as the resistance under multiple physical fields, the thickness of the base film and the structure of the coating on the self-healing characteristics of the metallized film. The self-healing process of the metallized film under actual operating conditions was simulated, and the self-healing morphology of different kinds of metal films after experiments was calculated. Moreover, the self-healing parameters of metallized films with different material properties were summarized and the self-healing mechanism was analyzed. The relationship between the structural parameters of metallized films and their self-healing properties was established. The results show that the influence of metal layer square resistance on the self-healing process is more obvious at high temperatures, and the influence of the lower resistance change at high pressure is very small. With the increase of PP film thickness, the self-healing process of the metal film is aggravated, and the surface of the film is obviously charred when the thickness of the base film is increased to 5.8 μm. The self-healing loss of the metal film with zinc-aluminum alloy as the surface electrode is smaller than that of the pure aluminum metal film, which is conducive to extending the service life of the capacitor. The research in this paper can provide theoretical reference for the design and optimization of domestic metallized membrane structure parameters.

     

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