张鹏宁, 李朋阳, 刘泽, 张荐, 曹清山, 李磊. 圆形利兹线高频变压器双二维漏感解析计算模型[J]. 高电压技术, 2025, 51(1): 75-87. DOI: 10.13336/j.1003-6520.hve.20241196
引用本文: 张鹏宁, 李朋阳, 刘泽, 张荐, 曹清山, 李磊. 圆形利兹线高频变压器双二维漏感解析计算模型[J]. 高电压技术, 2025, 51(1): 75-87. DOI: 10.13336/j.1003-6520.hve.20241196
ZHANG Pengning, LI Pengyang, LIU Ze, ZHANG Jian, CAO Qingshan, LI Lei. Double Two-dimensional Leakage Inductance Analytical Calculation Model of Round Litz-wire High Frequency Transformer[J]. High Voltage Engineering, 2025, 51(1): 75-87. DOI: 10.13336/j.1003-6520.hve.20241196
Citation: ZHANG Pengning, LI Pengyang, LIU Ze, ZHANG Jian, CAO Qingshan, LI Lei. Double Two-dimensional Leakage Inductance Analytical Calculation Model of Round Litz-wire High Frequency Transformer[J]. High Voltage Engineering, 2025, 51(1): 75-87. DOI: 10.13336/j.1003-6520.hve.20241196

圆形利兹线高频变压器双二维漏感解析计算模型

Double Two-dimensional Leakage Inductance Analytical Calculation Model of Round Litz-wire High Frequency Transformer

  • 摘要: 圆形利兹线高频变压器的漏感大小影响着电力电子器件的性能与寿命,需要对其进行精确计算和控制,然而高频变压器本体是三维结构,传统基于一维假设的漏感解析计算模型的精度得不到保障,因此该文基于镜像法原理,对高频变压器的漏磁场分布进行双二维简化等效,综合考虑高频涡流效应对圆形利兹线内漏磁能量的影响,建立了高频变压器双二维漏感解析计算模型,并利用所提出模型分析了磁芯开气隙和绕组交叉换位情况下高频变压器的漏感变化特性。同时将双二维漏感解析计算模型应用到高频变压器的优化设计流程中,设计并制作了两台变比分别为200 V/200 V、300 V/600 V的高频变压器样机,通过实验对其漏感进行了测量,且实验测量值与解析模型计算值的全局平均偏差均小于2%,验证了该文模型的准确性。最后,通过对该文模型的适用性进行对比分析得出,模型的计算精度和时间成本均会随着镜像层数和网格划分数的增加而增加,为该文模型在圆形利兹线高频变压器优化设计中的应用提供了理论参考。

     

    Abstract: The leakage inductance of round litz-wire high-frequency transformer (HFT) affects the performance and operation life of power electronic devices, therefore precise calculation and control of leakage inductance are required. However, the body structure of HFT is three-dimensional, and the accuracy of traditional calculation models based on one-dimensional assumptions cannot be ensured. Therefore, based on the principle of image method, this paper simplifies the leakage magnetic field distribution of HFT using double two-dimensional equivalent method. Considering the influence of high-frequency eddy current effects on the leakage magnetic energy inside the round litz-wire, we establish the double two-dimensional leakage inductance analytical calculation model for HFT. The leakage inductance variation characteristics of HFT under the conditions of opening air gap of magnetic core and winding interleaving are analyzed using the proposed model. The double two-dimensional leakage inductance analytical calculation model is applied to the optimization design process of HFT, and two HFT prototypes with transformation ratios of 200 V/200 V and 300 V/600 V are designed and manufactured. The leakage inductance of the prototype is measured through experiments, and the global average deviation between model calculation values and experimental measurement values is less than 2%, which verifies the accuracy of the proposed model. Finally, by comparing and analyzing the applicability of the model in this paper, it is concluded that the computational accuracy and time cost of the model will increase with the increase of the image layers and grid divisions. This study provides a reference for the application of the proposed model in round litz-wire HFT optimization design.

     

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