刘方斌, 胡玉耀, 蒋兴良, 刘明明, 刘栋, 耿凯. 脉冲激光剥离硅橡胶伞裙表面老化层及其闪络特性[J]. 高电压技术, 2025, 51(5): 2529-2538. DOI: 10.13336/j.1003-6520.hve.20240836
引用本文: 刘方斌, 胡玉耀, 蒋兴良, 刘明明, 刘栋, 耿凯. 脉冲激光剥离硅橡胶伞裙表面老化层及其闪络特性[J]. 高电压技术, 2025, 51(5): 2529-2538. DOI: 10.13336/j.1003-6520.hve.20240836
LIU Fangbin, HU Yuyao, JIANG Xingliang, LIU Mingming, LIU Dong, GENG Kai. Aging Layer on the Surface of Silicone Rubber Shed Removal by Pulse Laser Lift-off Technique and Its Flashover Performance[J]. High Voltage Engineering, 2025, 51(5): 2529-2538. DOI: 10.13336/j.1003-6520.hve.20240836
Citation: LIU Fangbin, HU Yuyao, JIANG Xingliang, LIU Mingming, LIU Dong, GENG Kai. Aging Layer on the Surface of Silicone Rubber Shed Removal by Pulse Laser Lift-off Technique and Its Flashover Performance[J]. High Voltage Engineering, 2025, 51(5): 2529-2538. DOI: 10.13336/j.1003-6520.hve.20240836

脉冲激光剥离硅橡胶伞裙表面老化层及其闪络特性

Aging Layer on the Surface of Silicone Rubber Shed Removal by Pulse Laser Lift-off Technique and Its Flashover Performance

  • 摘要: 以硅橡胶材料为代表的有机外绝缘在电力系统中获得了大规模应用,但长期运行的硅橡胶外绝缘材料不可避免的出现老化问题,导致疏水性能下降,已成为制约电力系统可靠运行的瓶颈问题。文中提出应用脉冲激光剥离技术提升老化硅橡胶材料疏水性能的新思路,研究了激光剥离硅橡胶伞裙表面老化层的机制以及疏水/电气性能提升的原因。研究结果表明:脉冲激光连续剥离10次亦即剥离厚度约为0.10 mm后,伞裙表面的污秽、龟裂及老化层基本去除,其接触角最高可达158.75°,达到超疏水状态;激光剥离虽未改变元素种类,但剥离后表面形成了微/纳米复合结构,且亲水性羟基基团(—OH)吸收峰高度降低,均有利于疏水性能的提升。因此,剥离后5串绝缘子的平均干闪电压和湿闪电压较剥离前分别提高了22.69%和17.39%。脉冲激光剥离过程是材料内部温度场和热应力场共同作用的结果。

     

    Abstract: Organic external insulation, represented by silicone rubber material, has been widely used in power systems. However, the long-term operation of silicone rubber external insulation material inevitably leads to aging problems, resulting in a decline in hydrophobic properties, which has become a bottleneck restricting the reliable operation of power systems. Consequetly, we proposed a novel approach to improve the hydrophobic properties of aged silicone rubber material using pulsed laser lift-off technique, and investigated the mechanism of laser lift-off for removing the aged surface layer of silicone rubber shed, as well as the reasons for the improvement in hydrophobic and electrical properties. The research findings indicate that, after 10 consecutive laser ablations, namely, a removal thickness of approximately 0.10 mm, the contamination, cracks and aged layer on the surface of the shed are essentially eliminated. As a result, the contact angle can reach up to 158.75°, achieving a superhydrophobic state. Although laser ablation does not change the types of elements, it creates a micro/nano composite structure on the ablated surface, and the height of the absorption peak of hydrophilic hydroxyl groups (—OH) decreases, both of which contribute to the improvement of hydrophobic properties. Therefore, compared with the unablated insulator strings, the average dry flashover voltage and wet flashover voltage of five insulator strings after ablation increase by 22.69% and 17.39%, respectively. Pulse laser lift-off process is the result of the combined action of the internal temperature field and thermal stress field of the material.

     

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