何永胜, 张施令, 杨帆, 鲁宗相. 阀侧套管数字孪生模型结构及构建方法[J]. 高电压技术, 2025, 51(5): 2311-2321. DOI: 10.13336/j.1003-6520.hve.20240211
引用本文: 何永胜, 张施令, 杨帆, 鲁宗相. 阀侧套管数字孪生模型结构及构建方法[J]. 高电压技术, 2025, 51(5): 2311-2321. DOI: 10.13336/j.1003-6520.hve.20240211
HE Yongsheng, ZHANG Shiling, YANG Fan, LU Zongxiang. Structure Specification and Modeling Method on Digital Twin of Valve-side Bushing[J]. High Voltage Engineering, 2025, 51(5): 2311-2321. DOI: 10.13336/j.1003-6520.hve.20240211
Citation: HE Yongsheng, ZHANG Shiling, YANG Fan, LU Zongxiang. Structure Specification and Modeling Method on Digital Twin of Valve-side Bushing[J]. High Voltage Engineering, 2025, 51(5): 2311-2321. DOI: 10.13336/j.1003-6520.hve.20240211

阀侧套管数字孪生模型结构及构建方法

Structure Specification and Modeling Method on Digital Twin of Valve-side Bushing

  • 摘要: 换流变压器阀侧套管是特高压直流输电系统中的重要组件,传统故障预警与状态评估方式借助于大量物理试验和人工数据采集。该文围绕阀侧套管开展数字孪生模型研究,提出了电力设备数字孪生模型构建规范,并基于实体套管几何模型等建立了阀侧套管孪生模型。研究表明:阀侧套管数字孪生模型可有效计及阀侧套管芯子绝缘材料在−40~120 ℃温变和10−1~103 Hz频变的非线性特性,进一步应用阀侧套管孪生模型演算获得套管导电杆与绝缘油直接换热特性,且阀侧套管尾部温度接近变压器油温90 ℃。提出的阀侧套管数字孪生模型显著提高了阀侧套管电磁-热流耦合模型的计算速度,实现了阀侧套管运行状态平台可视化。应用该文提出的电热耦合非线性数学模型和换流变阀侧套管数字孪生平台,生成套管相关结构参数,生产制造了缩比阀侧套管并通过负极性截波雷电冲击575 kV电压系列现场试验。基于所提出的数字孪生模型结构,搭建了换流变阀侧套管数字孪生可视化平台,有效提高了阀侧套管运维及监测效率,实现了对于阀侧套管可视化监测及数字孪生技术的应用。

     

    Abstract: The valve-side bushing of converter transformer is an important component in the ultra-high voltage direct current transmission system. Traditional fault warning and status evaluation methods rely on a large amount of physical experiments and manual data collection. Therefore, this paper focuses on the research of digital twin models for valve-side bushings, proposes a construction standard for digital twin models of power equipment, and establishes a valve-side bushing twin model based on geometric models of solid bushings. The research results show that the digital twin model of the valve-side bushing can effectively consider nonlinear characteristics of the insulation material of the valve-side bushing core in the temperature range of –40~120 ℃ and the frequency range of 10−1~103 Hz. Further application of the valve-side bushing twin model can obtain direct heat transfer characteristics between the bushing conductive rod and the insulating oil, and the temperature at the tail of the valve-side bushing is close to the transformer oil temperature of 90 ℃. The twin model proposed in this paper can significantly improve the calculation speed of the electromagnetic heat flow coupling model, and achieved visualization of the operating status platform of the valve-side bushing. The nonlinear mathematical model of electric thermal coupling proposed in this paper and the digital twin platform of the converter valve-side bushing were applied to generate the relevant structural parameters of the bushing. The scaled valve-side bushing was produced and manufactured, and the negative polarity cut-off lightning impulse 575 kV voltage series on-site tests were conducted. Based on the proposed digital twin model structure, this paper constructs the digital twin visualization platform for the converter valve-side bushing, effectively improving the efficiency of valve-side bushing operation and monitoring, and realizing the application of valve-side bushing visualization monitoring and digital twin technology.

     

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