冉昭玉, 刘雨杭, 孟礼, 李琦. 换流阀高压直流电容聚丙烯材料选型关键参数与方法[J]. 高电压技术, 2024, 50(6): 2354-2362. DOI: 10.13336/j.1003-6520.hve.20232166
引用本文: 冉昭玉, 刘雨杭, 孟礼, 李琦. 换流阀高压直流电容聚丙烯材料选型关键参数与方法[J]. 高电压技术, 2024, 50(6): 2354-2362. DOI: 10.13336/j.1003-6520.hve.20232166
RAN Zhaoyu, LIU Yuhang, MENG Li, LI Qi. Key Parameters and Methods of Polypropylene Material Selection for HVDC Capacitors in Converter Valves[J]. High Voltage Engineering, 2024, 50(6): 2354-2362. DOI: 10.13336/j.1003-6520.hve.20232166
Citation: RAN Zhaoyu, LIU Yuhang, MENG Li, LI Qi. Key Parameters and Methods of Polypropylene Material Selection for HVDC Capacitors in Converter Valves[J]. High Voltage Engineering, 2024, 50(6): 2354-2362. DOI: 10.13336/j.1003-6520.hve.20232166

换流阀高压直流电容聚丙烯材料选型关键参数与方法

Key Parameters and Methods of Polypropylene Material Selection for HVDC Capacitors in Converter Valves

  • 摘要: 高压直流电容器作为海上风电柔直换流阀中功率模块的重要部件,是换流阀中国产化程度最低的核心元件。双向拉伸聚丙烯(biaxially-oriented polypropylene, BOPP)薄膜的介电与储能特性直接影响电容耐压等级和容量,目前大量依赖进口。为了应对电容器紧凑化发展的趋势及其在复杂运行工况下长期安全稳定运行的挑战,开展了聚丙烯材料选型关键参数研究。调研并选取国内外主要电容厂家现有的聚丙烯材料,结合粒料与表面材料微观结构、结晶参数、介电性能等实验测试分析,基于神经网络分析发现,影响聚丙烯材料介电储能特性的关键影响因素包括等规度、灰分、结晶参数、高温高场下介质损耗及泄漏电流,从而为换流阀高压直流电容聚丙烯材料选型提供依据。结果表明,国产超纯粒料相较于进口粒料所对应的聚丙烯薄膜关键物化参数差距较小,85 ℃高温下充放电效率90%对应的电场强度及储能密度基本相当,交直流叠加电场650 kV/mm以内,薄膜充放电效率维持在同一水平,因此有望应用于换流阀实际工程。

     

    Abstract: As an important part of the power module in offshore wind power converter valves, the high voltage direct current (HVDC) capacitors are the core component with the lowest degree of localization in converter valves. The dielectric and energy storage characteristics of biaxially-oriented polypropylene (BOPP) films directly affect the voltage level and capacity of capacitors, which are largely dependent on imports at present. With the development trend of capacitor compactness as well as the challenge of long-term safe and stable operation under complex operating conditions, we researched the key parameters of selection for polypropylene (PP) materials. Based on the investigation and selection of existing PP materials from major capacitor manufacturers at home and abroad, combined with experiments and analysis of micro structures, crystallization parameters and electrical properties of granular and film samples, it is found that the key factors affecting the dielectric and energy storage characteristics of PP materials include isometric, ash, crystallization parameters, loss and leakage current under high temperatures and electric field based on neural network analysis, which provides a basis for the selection of PP material for HVDC capacitors of converter valves. The results show that, there is a small gap of key physical and chemical parameters between BOPP films corresponding to domestic ultra-pure pellets and imported ones, and the electric field strength and energy storage density corresponding to the charge-discharge efficiency of 90% at 85 ℃ are basically the same. The efficiency within 650 kV/mm under AC/DC superimposed voltage is maintained at the same level, thus showing a potential in the application in the practical projects of converter valves.

     

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