程驰宙, 王鹏, 黄文冬, 马世金, 赵文焕, 朱英伟. 重复脉冲下多电飞机驱动电机相间绝缘测试改进方法[J]. 高电压技术, 2024, 50(11): 5115-5124. DOI: 10.13336/j.1003-6520.hve.20232048
引用本文: 程驰宙, 王鹏, 黄文冬, 马世金, 赵文焕, 朱英伟. 重复脉冲下多电飞机驱动电机相间绝缘测试改进方法[J]. 高电压技术, 2024, 50(11): 5115-5124. DOI: 10.13336/j.1003-6520.hve.20232048
CHENG Chizhou, WANG Peng, HUANG Wendong, MA Shijin, ZHAO Wenhuan, ZHU Yingwei. Insulation Test Improved Method of More-electric Aircraft Drive Motor Hairpin Winding Motor Under Repeated Pulse[J]. High Voltage Engineering, 2024, 50(11): 5115-5124. DOI: 10.13336/j.1003-6520.hve.20232048
Citation: CHENG Chizhou, WANG Peng, HUANG Wendong, MA Shijin, ZHAO Wenhuan, ZHU Yingwei. Insulation Test Improved Method of More-electric Aircraft Drive Motor Hairpin Winding Motor Under Repeated Pulse[J]. High Voltage Engineering, 2024, 50(11): 5115-5124. DOI: 10.13336/j.1003-6520.hve.20232048

重复脉冲下多电飞机驱动电机相间绝缘测试改进方法

Insulation Test Improved Method of More-electric Aircraft Drive Motor Hairpin Winding Motor Under Repeated Pulse

  • 摘要: 低气压条件下阻挡和电弧放电是制约多电飞机驱动电机绝缘可靠性的潜在隐患。根据现有绝缘标准,模拟实际电控应力进行局部放电起始电压(partial discharge inception voltage, PDIV)测试是评估航空驱动电机绝缘性能的重要手段。国际电工委员会发布的IEC相关标准在指导电机绝缘性能评估方面得到了一定应用。然而,研究表明,按照IEC标准测试流程通过测试的电机在实际运行中仍有可能出现绝缘过早失效问题。对此,文章首先分析了IEC标准中采用的测试方法,指出在局部放电起始电压测试环节应用了不恰当的波形和接线方式是PDIV测试结果不准确的主要原因。通过实验论证了测试使用的电压波形和接线方式对PDIV测试结果真实性的影响,并提出了改进的测试方法;然后,使用有限元仿真分析了多种测试方式下电机内部的电压分布状态,从理论层面解释了改进后测试方法的科学性;最后,使用改进后的方法研究了低气压环境下驱动电机的PDIV特性,验证了改进的测试方法的有效性。结果表明:改进后的测试方法可以克服IEC相关标准中测试的缺陷,应用改进后的测试方法可以有效降低绝缘测试误判的可能性。该研究有望对全电和多电飞机驱动电机绝缘系统评估提供理论和实验参考。

     

    Abstract: Dielectric barrier and arc discharge under low pressures are potential risks that restrict the insulation reliability of multi-electric aircraft drive motors. partial discharge inception voltage (PDIV) test by simulating the actual electronic control stress of automobile is an important way to evaluate the insulation performance of the drive motor. The IEC standards have been applied to guide the insulation performance assessment of motors. Previous study shows that the motor that has passed the IEC standard test process may still have premature insulation failure in actual operation. First, the paper analyzes the test method used in IEC standard, and points out that the inappropriate waveform and wiring mode applied in the PDIV testing session are the main reasons for the inaccurate PDIV results. Then, the influence of the voltage waveform and wiring mode used in the test on the authenticity of PDIV test results is proved, and the improved test method is proposed. Finally, the scientific nature and effectiveness of the improved method are proved by combining the actual and simulated measurements. The results show that the improved test method can compensate the test defects in the IEC related standards, and effectively reduce the possibility of test miscalculation. This research is expected to provide practical reference for the revision of the evaluation standards of drive motor insulation system.

     

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