董冰冰, 武奔, 孟岩. 用于干式空心电抗器热致缺陷的可逆示温涂料制备与变色理化特性[J]. 高电压技术, 2024, 50(1): 322-330. DOI: 10.13336/j.1003-6520.hve.20221774
引用本文: 董冰冰, 武奔, 孟岩. 用于干式空心电抗器热致缺陷的可逆示温涂料制备与变色理化特性[J]. 高电压技术, 2024, 50(1): 322-330. DOI: 10.13336/j.1003-6520.hve.20221774
DONG Bingbing, WU Ben, MENG Yan. Preparation of Reversible Thermochromic Coatings for Dry Hollow Reactors with Thermal Defects and the Physicochemical Properties of Discoloration[J]. High Voltage Engineering, 2024, 50(1): 322-330. DOI: 10.13336/j.1003-6520.hve.20221774
Citation: DONG Bingbing, WU Ben, MENG Yan. Preparation of Reversible Thermochromic Coatings for Dry Hollow Reactors with Thermal Defects and the Physicochemical Properties of Discoloration[J]. High Voltage Engineering, 2024, 50(1): 322-330. DOI: 10.13336/j.1003-6520.hve.20221774

用于干式空心电抗器热致缺陷的可逆示温涂料制备与变色理化特性

Preparation of Reversible Thermochromic Coatings for Dry Hollow Reactors with Thermal Defects and the Physicochemical Properties of Discoloration

  • 摘要: 电抗器包封的异常发热问题较为突出,易引起匝间绝缘故障导致设备损坏。为了及时检测异常发热,提出一种用于干式空心电抗器热致缺陷的可逆示温涂料制备方法,并对其变色性能、电学及热学性能进行分析。研究结果表明:显色剂双酚A决定变色材料的颜色深浅,其含量的增大使得其颜色先变深后缓慢变浅;溶剂聚丙烯蜡决定变色温度,其含量越高,变色开始温度越高,变色结束温度并不明显。进一步基于变色材料的颜色变化、变色时间、复色时间、变色温度及可逆性等影响因素,优选出变色材料最佳组分(结晶紫内酯,双酚A,聚丙烯蜡)含量配比。采用搅拌混合法制备出可用于干式空心电抗器热致缺陷的可逆示温涂料,其变色温度范围为107~131 ℃,变色效果较为明显,并具有良好的耐酸碱性和有机溶剂性;其沿面闪络电压随变色材料组分含量的增加先增大后减小,持久性就地型防污闪复合涂料(permanent-room-temperature-valcaniced anti-contamination flashover composite coating, PRTV)与变色材料质量比为10:3.4时达到峰值9.27 kV/cm;导热系数为0.2514~0.5806 W/(m·K),并随组分含量增加而降低。研究成果可为干式空心电抗器热致缺陷温度在线检测提供方法参考。

     

    Abstract: The abnormal heat problem of reactor envelope is serious, leading to insulation failure and equipment damage. For timely detection of abnormal heat, a reversible temperature indication method using coating test is proposed to identify the thermal defect of dry hollow reactor. The colour change properties and the electrical and thermal properties are also studied and analyzed. The results show that the color shade of color changing material is determined by Bisphenol A color developer. The color first darkens and then slowly lightens as the content increases. The color change temperature is based on the polypropylene wax solvent. The higher the content is, the higher the temperature at the beginning of color change will be, which is not obvious at the end of color change. Based on the color change, color change time, recolorization time, color change temperature and reversibility of material, the best ratio of components (crystalline violet lactone, bisphenol A, polypropylene wax) are obtained. For temperature indication coating produced by stirring and mixing, the color change temperature ranges from 107 ℃ to 113 ℃. The color change is obvious, and it has good acid-alkaline resistance and organic solvent. With increasing component content of color changing material, the flashover voltage along surface increases and then drops, and it reaches the peak of 9.27 kV/cm when PRTV to colour change material mass ratio of 10:3.4. The thermal conductivity ranges 0.2514~0.5806 W/(m·K), which decreases as the component content of color changing material increases. Consequently, a reference for the temperature online detection of thermal defects in dry hollow reactor is provided.

     

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