付超, 袁田, 龚宇佳, 王昱晴, 张锦. 激光清理RTV涂层的能量均衡技术[J]. 高电压技术, 2021, 47(4): 1381-1390. DOI: 10.13336/j.1003-6520.hve.20200313
引用本文: 付超, 袁田, 龚宇佳, 王昱晴, 张锦. 激光清理RTV涂层的能量均衡技术[J]. 高电压技术, 2021, 47(4): 1381-1390. DOI: 10.13336/j.1003-6520.hve.20200313
FU Chao, YUAN Tian, GONG Yujia, WANG Yuqing, ZHANG Jin. Energy Balance Technology of Laser Cleaning RTV Coating[J]. High Voltage Engineering, 2021, 47(4): 1381-1390. DOI: 10.13336/j.1003-6520.hve.20200313
Citation: FU Chao, YUAN Tian, GONG Yujia, WANG Yuqing, ZHANG Jin. Energy Balance Technology of Laser Cleaning RTV Coating[J]. High Voltage Engineering, 2021, 47(4): 1381-1390. DOI: 10.13336/j.1003-6520.hve.20200313

激光清理RTV涂层的能量均衡技术

Energy Balance Technology of Laser Cleaning RTV Coating

  • 摘要: 老化RTV涂层的清理是复合化瓷、玻璃绝缘子运行老化遇到的问题,而激光清洗技术有望解决目前遇到的困难。为此对激光器清理RTV涂层的关键指标能量均衡技术进行了研究。研究认为光斑照射RTV涂层温度 > 409.67 ℃时,可以实现涂层清理。维持涂层与镜头之间的工作距离可有效提高激光能量使用率。在75 W功率的激光输出下,光斑间距 < 0.15 mm时,可实现完全涂层的完全清理,但会引起基体的釉面损伤。光斑间距的方差可体现激光能量的均衡水平,其与激光清理一维线长成反比,与激光脉冲频率成正比。功率在66~75 W、光斑间距的方差在0.09时瓷表面RTV清理效果最佳。来回清理模式可有效解决表面颜色不均匀带来的能量分布均衡性较差的现象。达到完全清理的单位面积所需能量为2.2~2.5 J/mm2。激光清理RTV涂层时设置来回清理模式比单次清理模式要更均匀有效去除瓷表面的RTV。

     

    Abstract: How to clean the aged RTV coating is the problem in the operation of composite porcelain and glass insulator, and laser cleaning technology is expected to solve the current difficulties. In this paper, the key index energy balance technology of laser cleaning RTV coating is studied. When the temperature of RTV coating irradiated by facula is over 409.67 ℃, the coating can be cleaned. Maintaining the working distance between the coating and the lens can effectively improve the utilization rate of laser energy. When the spot spacing is less than 0.15 mm under the output of 75-W laser, the complete cleaning of the coating can be realized, whereas the glaze damage on the cleaning surface will occur. The variance of spot spacing can reflect the balance level of laser energy, which is inversely proportional to the length of one-dimensional line of laser cleaning and is directly proportional to the pulse frequency of the laser. When the power is 66~75 W and the variance of spot distance is 0.09, the RTV cleaning effect is the best. The back-and-forth cleaning mode can effectively solve the problem of poor energy distribution balance caused by uneven surface color. The energy required to achieve a fully cleaned unit area is 2.2~2.5 J/mm2. Setting a back-and-forth cleaning mode is more uniform and effective compared to setting a single cleaning mode when laser cleans the RTV coating.

     

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