窦建业, 秦志文, 张寒, 李战争, 鲁录义, 王坤. 某俄制1 000 MW核电汽轮机高压缸端部密封分析[J]. 发电设备, 2025, 39(3): 180-186,210. DOI: 10.19806/j.cnki.fdsb.2025.03.008
引用本文: 窦建业, 秦志文, 张寒, 李战争, 鲁录义, 王坤. 某俄制1 000 MW核电汽轮机高压缸端部密封分析[J]. 发电设备, 2025, 39(3): 180-186,210. DOI: 10.19806/j.cnki.fdsb.2025.03.008
DOU Jianye, QIN Zhiwen, ZHANG Han, LI Zhanzheng, LU Luyi, WANG Kun. Analysis on End Sealing of High-pressure Cylinder in a Russian-made 1 000 MW Nuclear Power Steam Turbine[J]. POWER eQUIPMENT, 2025, 39(3): 180-186,210. DOI: 10.19806/j.cnki.fdsb.2025.03.008
Citation: DOU Jianye, QIN Zhiwen, ZHANG Han, LI Zhanzheng, LU Luyi, WANG Kun. Analysis on End Sealing of High-pressure Cylinder in a Russian-made 1 000 MW Nuclear Power Steam Turbine[J]. POWER eQUIPMENT, 2025, 39(3): 180-186,210. DOI: 10.19806/j.cnki.fdsb.2025.03.008

某俄制1 000 MW核电汽轮机高压缸端部密封分析

Analysis on End Sealing of High-pressure Cylinder in a Russian-made 1 000 MW Nuclear Power Steam Turbine

  • 摘要: 采用有限元方法对某俄制核电汽轮机高压缸中分面端部在变负荷过程中出现的顽固性泄漏现象进行了建模,重点研究了负荷水平、螺栓预紧力和外轴封保温等因素对泄漏的影响。首先,建立了高压缸汽缸端部的有限元模型,分析了负荷水平变化对轴封供汽参数的影响,进而探讨了不同负荷下汽缸端部中分面接触压力的变化规律;其次,研究了螺栓预紧力对接触压力分布的影响;最后,基于研究结果提出了外部加压密封的解决方案,并且设计了高压缸汽缸端部模拟体及密封夹具。结果表明:螺栓预紧力对接触压力的局部影响较大,但对泄漏区域的直接影响较小;外轴封保温在一定程度上能够改善端部接触状况。在保证密封夹具与汽缸壁之间的间隙小于0.2 mm的前提下,可以有效维持汽缸模拟体内部压力,现场实施效果进一步验证了该结论。

     

    Abstract: Using the finite element method, a model was established for the persistent leakage phenomenon occurring during load variation at the split-plane end of the high-pressure cylinder in a Russian-made nuclear power steam turbine, the influence of factors such as load level, bolt preload, and external shaft gland insulation on the leakage was significantly researched. Firstly, a finite element model of the high-pressure cylinder end was developed to analyse the impact of load level variations on the steam supply parameters of the shaft glands, and subsequently, the variation rule of the contact pressure at the split-plane end of the high-pressure cylinder under different loads was discussed. Secondly, the influence of bolt preload on the distribution of contact pressure was investigated. Finally, based on research findings, a solution involving external pressurized sealing was proposed, and a simulation body and sealing fixture for the end of the high-pressure cylinder were designed. Results show that bolt preload has a significant local impact on the contact pressure but has a relatively minor direct impact on the leakage area, while the external shaft gland insulation can improve the end contact condition to a certain extent. When the gap between the sealing fixture and the cylinder wall is less than 0.2 mm, the internal pressure within the simulation body of cylinder can be effectively maintained. While field implementation effects can further validate this conclusion.

     

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