This paper delves into the application of Plasma-Enhanced Chemical Vapor Deposition (PECVD) technology in the fabrication of high-efficiency N-type Tunnel Oxide Passivated Contact (TOPCon) solar cells
focusing on the key process parameters of the tunnel oxide layer and the polycrystalline silicon layer
as well as their impact on the passivation performance of the solar cells. Experimental results indicate that the thickness of the tunnel oxide layer plays a crucial role in passivation. When the oxidation time is controlled at 105 seconds
the passivation effect is optimal. This is mainly because this oxide thickness achieves an optimal balance between carrier tunneling probability and interface passivation effect. Furthermore
annealing temperature is also a key factor affecting passivation performance
with an optimal range of 915-930 ℃. High-temperature annealing not only promotes the activation of phosphorus doping but also reduces interface defects
significantly improving interface quality. The phosphorus doping level in the polycrystalline silicon layer also affects passivation performance. As the phosphorus doping increases
the field passivation effect of the polycrystalline silicon layer improves
excessively high phosphorus doping may lead to severe Auger recombination on the silicon surface
weakening the passivation effect. This paper improves the passivation effect of TOPCon cells by precisely controlling the thickness of the tunneling oxide layer and annealing temperature. Additionally
it analyzes the influence of oxidation time and annealing temperature
revealing the complex interactions among various parameters. Ultimately
through in-depth simulation of the key process parameters of TOPCon cells
we revealed high efficiency under optimized conditions
providing scientific evidence and technical support for process improvement and practical applications.
关键词
Keywords
references
ABERLE A G, ALTERMATT P P, HEISER G, et al.Limiting loss mechanisms in 23% efficient silicon solar cells[J]. Journal of applied physics, 1995, 77(7): 3491-3504.
ZHAO J H, WANG A H, GREEN M A.High-efficiency PERL and PERT silicon solar cells on FZ and MCZ substrates[J]. Solar energy materials and solar cells, 2001, 65(1/2/3/4): 429-435.
FELDMANN F, BIVOUR M, REICHEL C, et al.Passivated rear contacts for high-efficiency n-type Si solar cells providing high interface passivation quality and excellent transport characteristics[J]. Solar energy materials and solar cells, 2014, 120: 270-274.
RICHTER A, HERMLE M, GLUNZ S W.Reassessment of the limiting efficiency for crystalline silicon solar cells[J]. IEEE journal of photovoltaics, 2013, 3(4): 1184-1191.
GREEN M A, DUNLOP E D, YOSHITA M, et al.Solar cell efficiency tables (version 66)[J]. Progress in photovoltaics: research and applications, 2025, 33(7): 795-810.
CHEN W H, LIU W Q, YU Y Y, et al.A study of activated phosphorus distribution within silicon substrate for polysilicon passivating contacts based on an in-line PVD system[J]. Solar energy, 2023, 259: 375-380.
ZHOU J C, LV B W, LIANG H L, et al.Simulation and optimization of polysilicon thin film deposition in a 3000 mm tubular LPCVD reactor[J]. Solar energy, 2023, 253: 462-471.
KALE A S, NEMETH W, HARVEY S P, et al.Effect of silicon oxide thickness on polysilicon based passivated contacts for high-efficiency crystalline silicon solar cells[J]. Solar energy materials and solar cells, 2018, 185: 270-276.
LI S J, HAN P D.Effects of high temperature annealing and laser irradiation on activation rate of phosphorus[J]. Journal of semiconductors, 2020, 41(12): 122701.