
1.江苏国信扬州发电有限责任公司,江苏 扬州 225131
2.能源热转换及其过程测控教育部重点实验室(东南大学),江苏 南京 210096
3.江苏方天电力技术有限公司,江苏 南京 211102
Received:17 February 2025,
Accepted:10 May 2025,
Published:15 June 2025
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杭文林,潘虎,岳峻峰,等.贴壁风对某650 MW旋流对冲锅炉炉膛燃烧影响的数值模拟[J].电力科技与环保,2025,41(3):488-496.
HANG Wenlin, PAN Hu, YUE Junfeng, et al. Numerical simulation of the effect of near-wall air on the combustion of a 650 MW opposed wall-fired boiler[J]. Electric Power Technology and Environmental Protection, 2025, 41(3):488-496.
杭文林,潘虎,岳峻峰,等.贴壁风对某650 MW旋流对冲锅炉炉膛燃烧影响的数值模拟[J].电力科技与环保,2025,41(3):488-496. DOI: 10.19944/j.eptep.1674-8069.2025.03.013.
HANG Wenlin, PAN Hu, YUE Junfeng, et al. Numerical simulation of the effect of near-wall air on the combustion of a 650 MW opposed wall-fired boiler[J]. Electric Power Technology and Environmental Protection, 2025, 41(3):488-496. DOI: 10.19944/j.eptep.1674-8069.2025.03.013.
目的
2
针对某650 MW超临界旋流对冲锅炉水冷壁的高温腐蚀问题,研究不同贴壁风率对炉膛燃烧特性的影响,以优化防腐效果并控制NO
x
排放。
方法
2
本文以某650 MW超临界旋流对冲锅炉炉膛为研究对象,通过数值模拟方法,分析0%、1.4%、2.6%、3.8%不同贴壁风率对炉膛内的温度、O₂浓度、CO浓度及出口烟气参数的影响,CO浓度≥3%的区域占比为高温腐蚀面积比,作为本文评价指标。
结果
2
模拟结果表明,原始工况下侧墙冷灰斗至燃尽风区域的CO浓度高达8.5%,与实际腐蚀区域吻合。通过在侧墙加装不同风率的贴壁风系统,发现适量的贴壁风能够显著降低近壁面CO浓度,减少高温腐蚀区域,2.6%贴壁风率下腐蚀安全区域(CO
<
3%)占比超95%,有效缓解高温腐蚀。同时,加装贴壁风系统有利于主燃区煤粉的充分燃烧,降低炉膛出口的未燃尽碳比例,从2.4%降至1.4%,但NO
x
排放增加约6.0 mg/m³,出口烟温下降,氧量上升。
结论
2
综合考虑防腐效果、改造成本及排放限制,2.6%的贴壁风率为最优方案,可在保证燃烧稳定性的同时显著减少高温腐蚀,并平衡NO
x
控制需求。
Objective
2
To address the high-temperature corrosion issue in the water-cooled walls of a 650 MW supercritical opposed wall-fired boiler
this study investigates the effects of different near-wall air rates on combustion characteristics
aiming to optimize corrosion resistance while controlling nitrogen oxide (NO
x
) emissions.
Methods
2
Numerical simulations were conducted to analyze the impacts of near-wall air rates (0%
1.4%
2.6%
3.8%) on furnace temperature
O
2
concentration
CO concentration
and flue gas parameters. The corrosion-safe area ratio (regions with CO concentration
<
3%) was adopted as the evaluation crite
rion.
Results
2
The results showed that under the original condition
CO concentration near the sidewalls reached 8.5%
consistent with actual corrosion zones. Implementing near-wall air significantly reduced CO concentration; at a 2.6% air rate
over 95% of the sidewall area became corrosion-safe. Additionally
near-wall air enhanced coal combustion efficiency in the main combustion zone
reducing unburned carbon content (from 2.4% to 1.3%). However
NO
x
emissions increased by approximately 10 mg/m³
with lower flue gas temperature and higher oxygen levels at the furnace exit.
Conclusion
2
Considering anti-corrosion effectiveness
economic costs
and emission standards
a 2.6% near-wall air rate is identified as the optimal solution. It effectively mitigates high-temperature corrosion
maintains combustion stability
and balances NO
x
control requirements.
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