A nonlinear model predictive control (NMPC) system was developed to address following challenging control issues in the flue gas-molten salt heat storage process
including significant thermal inertia
significant fluctuations in key parameters
and strong multivariable coupling. Firstly
a dynamic nonlinear model of the flue gas-molten salt heat storage system was established for control-oriented design
and dynamic response characteristics of the system were analyzed. Secondly
a combined scheme (named as NMPC& feedforward scheme) of NMPC-feedforward control framework incorporating an extended Kalman filter (EKF) was proposed. Within this framework
the NMPC is responsible for achieving multi-loop coordinated control
the feedforward compensates for the impact of disturbances on key parameters in the system
and EKF is employed to improve the accuracy of state estimation. Simulation results demonstrate that
in terms of the ability of tracking the set value based on NMPC& feedforward scheme
compared with PID and PID& feedforward schemes
the mean absolute error of outlet flue gas temperature can be reduced by 96.5% and 89.4%
respectively
while the root mean square error can be reduced by 89.8% and 67.8%
respectively. The responsiveness and stability of system can be enhanced by the proposed scheme. In terms of robustness
under the disturbance of inlet flue gas temperature
compared with PID and PID& feedforward schemes
the maximum dynamic deviation of outlet molten salt temperature based on NMPC& feedforward scheme can be reduced by 79.1% and 86.5%
VAGHELA P, PANDEY V, SIRCAR A, et al. Energy storage techniques, applications, and recent trends: a sustainable solution for power storage[J]. MRS Energy & Sustainability, 2023, 10(2): 261-276.
MA Shuangchen, YU Linzhu, JIANG Haoxuan, et al. Coal-fired power plants using ammonia for flexibility enhancement under carbon control strategies: status, development, and perspectives[J]. Energy & Fuels, 2024, 38(6): 4946-4965.
陈羽飞, 何永君, 田晓鹏, 等. 熔盐储能火电机组自抗扰频率控制[J]. 热能动力工程, 2025, 40(1): 94-102. CHEN Yufei, HE Yongjun, TIAN Xiaopeng, et al. Frequency control of molten salt energy storage thermal power units based on active disturbance rejection[J]. Journal of Engineering for Thermal Energy and Power, 2025, 40(1): 94-102.
黎涵, 于刚, 徐二树, 等. 太阳能热发电储热系统动态建模与仿真研究[J]. 储能科学与技术, 2025, 14(3): 1234-1246. LI Han, YU Gang, XU Ershu, et al. Dynamic modeling and simulation of solar thermal power storage systems[J]. Energy Storage Science and Technology, 2025, 14(3): 1234-1246.
WANG Yuanyuan, LU Yuanwei, WANG Yanquan, et al. Investigation on thermal performance of quinary nitrate/nitrite mixed molten salts with low melting point for thermal energy storage[J]. Solar Energy Materials and Solar Cells, 2024, 270: 112803.
MIAO Lin, LIU Ming, ZHANG Kezhen, et al. Energy, exergy, and economic analyses on coal-fired power plants integrated with the power-to-heat thermal energy storage system[J]. Energy, 2023, 284: 129236.
CAO Ruifeng, LU Yue, YU Daren, et al. A novel approach to improving load flexibility of coal-fired power plant by integrating high temperature thermal energy storage through additional thermodynamic cycle[J]. Applied Thermal Engineering, 2020, 173: 115225.
WANG Haichao, HUA Pengmin, WU Xiaozhou, et al. Heat-power decoupling and energy saving of the CHP unit with heat pump based waste heat recovery system[J]. Energy, 2022, 250: 123846.
ZHANG Youjun, GE Zhihua, YANG Yunxi, et al. Carbon reduction and flexibility enhancement of the CHP-based cascade heating system with integrated electric heat pump[J]. Energy Conversion and Management, 2023, 280: 116801.
WANG Baigong, MA Huan, REN Shaojun, et al. Effects of integration mode of the molten salt heat storage system and its hot storage temperature on the flexibility of a subcritical coal-fired power plant[J]. Journal of Energy Storage, 2023, 58: 106410.
LI Bo, CAO Yue, HE Tianyu, et al. Thermodynamic analysis and operation strategy optimization of coupled molten salt energy storage system for coal-fired power plant[J]. Applied Thermal Engineering, 2024, 236: 121702.
李广, 付一川, 余海存, 等. 光热发电储能熔盐研究进展[J]. 材料学报, 2025, 39(4): 24010158. LI Guang, FU Yichuan, YU Haicun, et al. Research progress in thermal energy storage molten salts for concentrated solar power systems[J]. Materials Reports, 2025, 39(4): 24010158.
JIANG Kaijun, ZHANG Guangming, LIU Hui, et al. Design and dynamic simulation of flue gas-molten salt heat exchanger in flexible operation coal-fired power plant[J]. Journal of Energy Storage, 2024, 93: 112227.
ZHANG Kezhen, LIU Ming, ZHAO Yongliang, et al. Design and performance evaluation of a new thermal energy storage system integrated within a coal-fired power plant[J]. Journal of Energy Storage, 2022, 50: 104335.
ZHU Chen, ZHANG Guangming, ZHU Keyan, et al. A molten salt energy storage integrated with combined heat and power system: Scheme design and performance analysis[J]. Energy, 2024, 313: 133755.
MU Zhiguo, JIANG Kaijun, ZHANG Qiang, et al. Dynamic characteristics and real-time control of flue gas-molten salt heat exchanger for flexibility transformation of coal-fired power plants[J]. Applied Thermal Engineering, 2024, 257: 124319.
ZHANG Guangming, JIANG Kaijun, WANG Qinghua, et al. Dynamic performance and control strategy of steam generation system for ultra-rapid steam production in coal-fired power plant[J]. Energy, 2025, 320: 135368.