) mass concentration in flue gas at outlet of the wet flue gas desulfurization(WFGD) systems is a fundamental prerequisite for achieving both environmental compliance and energy-saving optimization control in modern thermal power plants. Currently
the industry relies heavily on traditional data-driven black-box prediction models. However
these models exhibit significant limitations
particularly poor physical interpretability and inadequate generalization performance under complex and fluctuating variable operating conditions. Due to their reliance on purely statistical correlations
black-box architectures often capture spurious mappings rather t
han underlying causalities
leading to predictions that may violate basic chemical kinetics and mass transfer principles. [Methods
]
To address these challenges
this study proposes a novel physics-informed neural network(PINN) steady-state prediction model based on the constraints of a composite objective function. The methodology is structured into two primary stages to ensure both data fidelity and physical rigor. First
considering the highly non-linear and coupled operational characteristics of the desulfurization process
the maximal information coefficient(MIC) method is employed to filter six core features from a high-dimensional candidate input space. This approach effectively eliminates dimensional redundancy and ensures that the selected variables(such as slurry pH and circulation flow rates) possess the strongest statistical and physical relevance to the outlet SO
2
concentration. Second
the core innovation lies in the seamless integration of domain expertise into the deep learning architecture. During the training process
leveraging automatic differentiation(AD) technology and the rectified linear unit(ReLU) function
monotonic physical priors are mathematically reformulated as directional penalty terms within the loss function. These terms act as soft constraints that strictly supervise the feasible solution space of the neural network
guiding the model to learn mapping relationships that remain consistent with established gas-liquid mass transfer mechanisms. This mechanism effectively prevents the model from generating non-physical fluctuations even when faced with noisy industrial data. [Results
]
Experimental validation was conducted utilizing real-world operational datasets from a 600 MW thermal power unit. The results demonstrate that the PINN model exhibits superior performance compared to traditional neural network(NN) model. Specifically
the root mean squared error(RMSE) and mean absolute percentage error(MAPE) on the testing set were markedly reduced from 1.105 5 mg/m
3
and 6.98% to 0.645 4 mg/m
3
and 4.98%
respectively. [Conclusion
]
In conclusion
the proposed prediction framework successfully breaks the limitations of conventional black-box models without increasing the topological complexity of the network. It achieves a significant improvement in both empirical prediction accuracy and physical mechanism consistency
providing a reliable model foundation for the fine-tuned operation and intelligent optimization control of desulfurization systems in large-scale power plants.
Calculation of emergency desuperheating water quantity at inlet of wet FGD system
Selection of anticorrosion scheme for chimney in power stations with FGD
Prediction of limestone-gypsum wet flue gas desulfurization efficiency based on T-S fuzzy neural network
Optimization of deflector in wet FGD scrubber
Control strategy optimization and energy saving analysis for slurry circulation pumps in fixed-frequency mode of desulfurization system in coal-fired power units
Related Author
ZHANG Jinsheng Datang Wangtan Power Generation Co.
WANG Xuebin
ZHANG Hongyu
WANG Yang
NIE Pengfei
YANG Xiaobing
LI Xingli
ZHANG Lingwei
Related Institution
Datang Wangtan Power Generation Co., Ltd
China Electric Power Consulting Group North China Electric Power Design Institute Engineering Co., Ltd
College of Energy, Power and Mechanical Engineering, North China Electric Power University
State Power Investment Group Co., Ltd
Department of Energy and Power Engineering, Tsinghua University